Finally! Boeing delivers 1st 787 to Air India

After months of negotiating and waiting accompanied with a lot of hand wringing, Boeing has finally delivered the 1st 787 to Air India.  The "ceremony" is decidedly low key compared to other 1st deliveries of the 787 to other customers and rightlfully so.  Air India and the Indian Government has shown itself to be either utterly incompetent or very childish-like in its behavior towards Boeign in this matter.  It started in May when Boeing was prepared to make delivery of the aircraft to Air India after having agreed to compensation for the delays incured during development and production of the 787.  With days to go before delivery, Air India (probably urged on by the Indian Government) demanded more compensation than originally agreed upon.  This led to protracted negotiations after which there was a protracted approval process by the GoI.  The situation wasn't helped much with the contained failure on a GEnx-1B engine on a 787 destined for Air India in late July.  While the root cause is still under investigation the failure was in a fan blade shaft that ruptured. There have been no other instances of this failure occuring indicating that it may be a one off event but Air India mainteneance wanted to hold up deliveries because of it.  In the meantime 787s (and 747s) with the GEnx engine continued to fly and Ethiopian was the third airline to fly the Dreamliner and the 2nd one with the GEnx engines. Delivery of ZA236 (LN 35, VT-ANH) was made on the morning of Sept. 6th in avery low key ceremony with out any great fanfare, perhaps reflecting the tortured path inflicted by Air India on Boeing had to take to get to this moment.  This was in total contrast to the delivery of LAN's first 787 last week which was a 2 day party.

It seemed that all was ready for delivery and Boeing had pulled the first 787 to the delviery center at Charleston when word came that there were yet more approvals needed from the GoI on the compensation agreement even after the Indian Cabinet had given its approval.  It does seem that all the hurdles are cleared but one would still have to be cautious as this is the Indian Government that is entirely unpredictable.  The aircraft is to flyaway on September 7th and land in India on the morning of September 8th. The plan is for Air India to take delivery of the next two service ready 787s at Charleston over the next 2 weeks.  There are other 787s that have yet to be flight tested but those flights should come soon.  Hopefully there won't be other roadblocks put up by Air India that would prolong these deliveries.  He's the text of Boeig's announcement of the 787 delivery to Air India this morning:

Boeing celebrates delivery of Air India's first 787 Dreamliner

- First Indian airline to fly the 787

- The Dreamliner's range, capability allows for routes to Middle East, Europe, Asia, and Australia

NORTH CHARLESTON, S.C., Sept. 6, 2012 /PRNewswire/ -- Boeing (NYSE: BA) and Air India today celebrated the delivery of the airline's first 787 Dreamliner.
"Today is a great day for Air India as the most technologically advanced and fuel efficient airplane in the world joins our fleet," said Rohit Nandan, Air India Chairman & Managing Director. "The 787 will allow Air India to open new routes in a dynamic marketplace and provide the best in-flight experience for our passengers."
Air India is only the fifth airline in the world to take delivery of a 787 Dreamliner.
This delivery is the first of 27 Dreamliners for Air India. The airplane is equipped with 18 business class seats and 238 economy class seats.
The 787 has the range and capability to allow Air India to deploy the Dreamliner on many routes including the Middle East, Europe, Asia and Australia.
"We are pleased to celebrate another historic moment in our nearly seven-decade long relationship," said Dinesh Keskar, senior vice president of Asia Pacific and India Sales for Boeing Commercial Airplanes. "I am sure Air India and their customers will be thrilled to experience the revolutionary features on the 787, an airplane that will be the key focus of the airline's turnaround plan."
Air India's first 787 Dreamliner was assembled in Everett, Wash. and delivered today from Boeing's South Carolina delivery center. The airplane is scheduled to fly to Delhi on Friday.
The 787 Dreamliner is an all-new airplane featuring a host of technologies that provide exceptional value to airlines and unparalleled levels of comfort to passengers. It is the first mid-size airplane capable of flying long-range routes, enabling airlines to open new, non-stop routes preferred by the traveling public.

Some slippage seen in September 787 deliveries

Sources are indicating some slips in 787 deliveries for September but so far it doesn't seem that any of the slips are into October....yet.  The first for Qatar Airways, ZA461 (LN 58, A7-BCB) and ZA119 (LN 69, JA814A) bot hare now tentatively scheduled to deliver around September 20th.  Additionally Boeing is working some unknown issues with ZA182 (LN 70, JA828J) and delivery may take place around September 5th but may be even later.

The information thus far hasn't indicated any slide of September deliveries into October just as yet but one has to wonder what are the issues that are causing the delivery slide.

Still no word on the deliveries to Air India though there is a rumor that contractual delivery was made on ZA233 (LN 29, VT-AND) and ZA236 (LN 35, VT-ANH) on Aug. 31st.  This is yet unconfirmed and we may not know until Boeing releases its monthly orders and deliveries report for August within the next 10 days.  The airplanes are being held in Charleston over some unspecified engine issue is resolved.  I don't know if it has anything to do with the GEnx engine failure from July or not.  I'll keep an eye on it.

787 deliveries on tap for the last week of August

Today, according to sources, Boeing may have made a contractual delivery of Air India's first 787.  ZA236 (LN 35, VT-ANH) was seen at the Boeing Charleston Delivery Center today and a source did say that the aircraft may be delivering today (contractually). The contractual delivery date is the date that the paperwork is signed and the final delivery payment is made to Boeing by the customer. When asked if this was the case, Boeing spokesperson, Candy Eslinger, replied: "The Air India delivery team is in South Carolina for the delivery scheduled next week."  This is confirmation that Boeing will be delivering at least one if not two 787s to Air India this month.  I have heard that ZA236 would deliver on Aug. 27 (ceremonial delivery perhaps) and fly away that afternoon/evening for New Delhi.  For now there isn't any confirmation about the contractual delivery being made though I suspect that this event may have taken place today (Aug. 24th). In addition to ZA236 being delivered this month, a source has told me that the following deliveries may take place during the next week.  Please take this information with a grain of salt as we have seen that some may not materialize due to different circumstances.

ZA536 (LN 68, CC-BBA) to LAN on Aug. 27
ZA461 (LN 58, A7-BCB) to Qatar Airways on Aug. 30
ZA118 (LN 67, JA813A) to ANA on Aug. 30
ZA182 (LN 70, JA828J) to Japan Airlines on Aug. 30 (this airplane has had only one test flight)
ZA233 (LN 29, VT-AND) to Air India on Aug. 31

Additionally ZA237 (LN 46, VT-ANI) is almost ready for delivery but doesn't have a delivery date as of yet.  It appears that Air India is trying to pick up one delivery ready 787 each week so it could be that ZA237 could deliver in September.  There are two other 787s for Air India both built at Charleston that have yet to take their B-1 flights so I anticipate that those deliveries may happen in late September but more likely in October.

There is also further information on September deliveries which, once again, should be taken with a grain of salt.

ZA119 (LN 69, JA814A) to ANA on Sept. 12
ZA263 (LN 71, ET-AOR) to Ethiopian on Sept. 18 (hasn't taken its B-1 yet)
ZA288 (LN 53, N20904) to United on Sept. 18
ZA178 (LN 27, JA824J) to Japan Airlines on Sept. 20 (hasn't taken its B-1 yet)
ZA463 (LN 64, A7-BCL) to Qatar Airways on Sept. 25 (hasn't taken its B-1 yet)
ZA135 (LN 66, JA815A) to ANA on Sept. 25 (hasn't taken its B-1 yet)
ZA382 (LN 43, B-2727) to China Southern on Sept. 27 (hasn't taken its B-1 yet)

All told the total number of deliveries in August and September may total 16, IF this scheduled is kept.

No 787 delivery to Air India today

Sources have confirmed to me that Boeing did not deliver a 787 to Air India today and further revealed that the company was not expecting to make a delivery from the Boeing Charleston facility today.  There is still no confirmed date as to when Air India will allow a delivery to take place.  Boeing is ready to deliver the three 787s parked at Charleston and is awaiting word from Air India.  It was close, it seems, as of last Wednesday when ZA236 took a test flight but then rumors started to come out that the Indian Ministry of Finance as not signed off on the transfer of the final payment to Boeing.  Again this further erodes any confidence that these airplanes will be delivered anytime soon.  This entire episode is further proof of the incompetence and mismanagement at Air India and the Government of India itself.
In the meantime there are 4 787s (3 with Air India livery) that are parked at Charleston.  The fourth aircraft is widely believed to be ZA238 which experienced the engine issue last month and now has a replacement engine.  I anticipate that this airplane can make its first flight in about two weeks.

Lastly there was a line move in Everett and ZA537 (LN 74, CC-BBB) for LAN has been pushed out onto the 40-51 ramp to finish off minor assembly tasks before being sent over to the paint hangar. I anticipate that this airplane can deliver sometime in early to mid October since Boeing has a very full ramp of 787s that they need to deliver ahead of this particular aircraft.

Meanwhile ANA will be gearing up to take ownership of its 12th 787 as ZA100 conducts it customer test flights.

787 delivery to Air India may be off....again

In the never ending drama between Air India, the Indian Government and Boeing over the 787 the first delivery scheduled for tomorrow may be off....again.  This time the issue may reside with the GoI's Ministry of Finance who, reportedly, hasn't signed off on the delivery payment that needs to be made by the GoI to Boeing for the delivery.  Why they're objecting is not known since the Council of Ministers and the GoI CCEA both approved the compensation deal between Boeing and Air India.  Yesterday ZA236 (LN 35, VT-ANH) conducted a customer test flight so that is good news.  Stay tuned for news on this on going saga. 

In related news, the flightline in Charleston now is back to 787s on the flightline.  The airplane that was just moved outside is ZA238 (LN 54, VT-ANJ) which suffered the engine failure in July.  Brendan Kearney a reporter for the Charleston newspaper Post and Courier sent a Tweet with a picture of the 4 787s on the flightline and has told me that the aircraft that was just moved outside is indeed ZA238.

Boeing delivers 787 to Ethiopian, Air India may be next

Photo by MoonM

Boeing now has delivered a 787 to its third customer, Ethiopian Airlines.  ZA262 (LN 49, ET-AOQ) was officially handed over to the airline yesterday and flew away to Washington Dulles International Airport early this morning.  This is good news for Boeing as it not only frees up another spot on the flightline but should kick off a large number of deliveries over the next couple of months.  It is rumored that Air India is to take the next 787, ZA 236 (LN 35, VT-ANH) on Friday and flyaway on Saturday to New Delhi.  Air India is expected to take the three service ready 787s over a two week period starting on Aug. 17.  What should follow is a gaggle of deliveries to Qatar Airways, LAN as well as to current operators ANA and JA during the month of August.

Since yesterday more airplanes have actually shown up on the flightline at Everett including China Southern's first 787, ZA382 (LN 43, B-2727) and another for JAL, ZA178 (LN 27, JA824J) both of which are at the fuel dock. The flightline is getting ever more crowded with completed 787s that are ready for pre-flight or are currently in pre-delivery test flights.  Boeing continues to work down the accumulated 787 inventory with a couple more 787s entering change incorporation including those for Qatar and ANA.

I do anticipate that by the end of September, Boeing would have delivered a total of 27 - 30 787s since deliveries began almost a year ago.  This will include anywhere from 8 to 10 in August and about 7 more in September.  This includes deliveries to Air India.

September should see deliveries to Qatar, Air India, ANA, JAL, United and China Southern.  The 787 Production and Disposition Table has been updated as of August 15, 2012.

Updated 787 delivery info for July and August

There is new updated delivery information from a variety of sources concerning future deliveries of the 787.  First off, ANA apparently has taken delivery of another 787 probably yesterday.  ZA508 (LN 51, JA811A) was delivered and should fly to Japan tonight.  Apparently that looks to be the only delivery being made this month. However there is more clarity on future deliveries including those to Air India.
Air India - Ajit Singh, the Minister of Civil Aviation, reported that the GoI's CCEA should be taking up the matter of the compensation deal between Air India and Boeing in about 15 days. Now how soon after approval will these airplanes be delivered is another question.  According to a posting on airliners.net, the carrier can take delivery of four '87s before August 5th from the flightline at Charleston.  This is a rumor and there is nothing official to back it up as of yet.  We just have to stay tuned for this drama to play out.

LAN - The first aircraft for LAN has now been moved to the flightline and will presumably be starting the pre-flight testing prior to its B1 flight.  There has been some confusion as to when LAN will take this airplane but now there seems to be some clarification.  The CEO of LAN told Flightglobal that the carrier will take delivery in September.

ANA - ANA's 787 fleet is well into double digits with several more on the way.  There are 4 787s that are winding its way through pre-flight at Everett.  According to a posting in airliners.net, ZA100 (LN 7, JA803A) should be making it's B1 flight tomorrow (July 18). This airplane is projected (of course not certain) to deliver around August 8th.  The three other 787s are all airplanes that didn't need any re-work done at the EMC.   It is quite possible that all these four airplanes can deliver in August though it's more likely that a couple will deliver in August and a couple more in September from this batch.  There are still 2 more late build airplanes that are in storage that wold have to finish some amount of change incorporation and I would expect that these airplanes will be delivered later this fall. a, ZA118 is registered as JA813A (LN 67).

Finally, here's an interesting article that sums up Farnborough 2012 air show from aerospace analyst Saj Ahmad.

787 Movement - July 3, 2012

There was quite a bit of moving around for Boeing's 787 inventory both in Everett and in Charleston. To start, Boeing confirmed that the two Air India 787s that are ready for delivery were flown to Charleston to free up space on the Everett ramp.  Boeing said that it was a good move as several of the first few Charleston built planes are also destined for Air India.  Speaking of Air India 787 deliveries, there is word that the Ministry of Aviation won't sign off on the deal until next week because one of the ministers is on vacation.  Apparently in India business stops if someone is out on vacation.  IF, and that is really big IF, everything get signed off by the government of India deliveries conceivably can start towards the end of next week or early the following week.  There is a great article in the Charleston Regional Business Journal about Air India, the 787s and the attitude behind the whole fiasco but it sums up the attitude of the GoI and Air India quite nicely.

Boeing flew ZA461 (LN 58, A7-BCB) to Boeing Field on Sunday in preparation for it to fly to Farnborough on Thursday.  Word is delivery to Qatar Airways should occur the week of July 16th IF (another big IF) there are no contractual hang ups.  A date has not been set and given the unpredictability of Qatar CEO Akbar Al Baker this rough time frame could slide.  Qatar's pilots still has to fly the aircraft I believe and this probably won't occur until after the Farnborough Air Show.  The airplane is flying July 9th to July 11th and I anticipate that it should return to Everett on July 11th.  When it returns to Everett this plane will be carrying two Qatar Airways pilots who might conduct customer flights and may eventually ferry the aircraft back to Doha when delivery is complete.  It is conceivable that Qatar could take delivery before Air India making this carrier the third airline to fly the 787 and the first one outside of Japan.

ANA took delivery of its 10th 787 on Sunday, ZA509 (LN 56, JA812A) then flew to Haneda International Airport last night.  ANA should be taking delivery of 4 to 5 more 787s by the end of August given the number that is in pre-flight.  Another ANA 787 will be pushed out the door tonight.  This airplanes is ZA119 (LN 69) will go to the 40-51 ramp to finish off minor assembly tasks before going off to paint.

On the production front, Boeing pulled out ZA238 (LN 54) from building 88-03 in Charleston.  It is now on the flight line along with the other three Air India bound 787s. No word on if assembly has started on ZA431 (LN 76) for Hainan Airlines but I'm assuming for now that parts are still arriving. At Everett, Boeing has moved another 787 inside the EMC. ZA460 (LN 57, A7-BCA) for Qatar Airways is now inside where it is continuing with change incorporation along with units for China Southern, United and JAL.  One or both of the China Southern airplanes should be out by August where it will go through painting and go into pre-flight.  This airline can possibly take delivery in September.

I have updated the tables below to reflect the current disposition of all the 787s that are in production or have been delivered.  Have a safe and Happy 4th of July!

Air India 787s on the move, Qatar 787 readied for Farnborough

Over the weekend Matt Cawby spotted the two Air India 787s that are ready for delivery sporting temporary US registration numbers on their fuselages.  This lead to speculation that the aircraft are to be flown out of Everett for possible storage, maybe in the desert.  Well the speculation was mostly correct.  The two 787s, ZA233 (LN 29,VT-AND) and ZA236 (LN 35, VT-ANH) will be flown to Charleston to join sistership ZA237 (LN 46, VT-ANI) on Monday, July 2nd.  Now the reason why it is being flown to Charleston isn't officially disclosed but the obvious reason could be for a triple delivery to AIr India and that still could happen but sources have told me that delivery to Air India is still listed as "TBD".   It is conceivable that these three airframes for Air India will be delivered from Charleston but another reason is that if Boeing is able to turn the keys over to the carrier between July 4th and July 8th, they will be unable to fly away during those dates as the runway at Everett will be closed.  This way Boeing leaves open the delivery and fly away during those dates by transferring these airplanes to Charelston.  The most likely reason is to free up space in Everett for other aircraft that are ready to be delivered.  Already ZA135 (LN 66, JA815A) is already out of paint and need to prepare for pre-flight. ZA100 (LN 7, JA803A) is currently sitting in the fuel dock sans its rudder (don't know why) this aircraft is projected to be delivered at the end of July but it still needs to have its rudder reattached and go through pre-flight.  The pace of aircraft reaching the flightline ready for pre-flight is quickening and Boeing needs the space.  Given the uncertainty of the Air India deliveries this is a good move to keep the pace at Everett moving.  ZA461 (LN 58, A7-BCB) for Qatar Airways is already at Boeing Field to prepare to fly to Farnborough later this week this airplane is still projected to deliver later this month.  Another flightline stall should open up tomorrow as ZA509 (LN 56, JA812A) will deliver today, as far as I know, and should fly away tomorrow July 2.  ZA508 (LN 51, JA811A) should deliver around July 11th with fly away on July 12th.

On Tuesday another line move should occur which will push out ZA119 (LN 69) for ANA and will mark the start of final assembly for ZA537 (LN 74) for LAN.

June 20, 2012 - Busy day for 787 program

There was a lot going on today with the 787 program.  First, Qatar first 787, ZA461 (LN 58, A7-BCB) made an appearance on the flightline fully painted.  Matt Cawby got a very nice picture of it. This aircraft was parked in stall 107 which had been occupied by ZA236 (LN 35, VT-ANH) for Air India.  This air frame was moved to the Fuel Dock until spot opens up when one of the ANA 787s fly away in the next two days.  Speaking of ANA 787s, they're been newsworthy.  First it was revealed to Reuters that the dimmable windows are not dark enough.  Why they're raising this question now instead of when PPG was developing them for the 787 is not known.  Apparently the shades are letting in enough light so that the customers can't sleep.  I don't know if there is a remedy to ANA's concerns but the aircraft nonetheless is performing extremely well in passenger service.  Japan Airlines has not complained about the windows and they're flying the aircraft on several long haul routes. However the issue will not slow down deliveries of the aircraft to ANA.  Today ZA508 (LN 51, JA811A) took its B-1 flight in preparation to being delivered. I expect that this airplane should deliver next month.  Finally it is still expected that ANA will take delivery of ZA506 (LN 47, JA809A) today though I am awaiting confirmation of this.

June 12, 2012 787 delivery watch and other 787 news

UPDATE (6/12/12, 8:45 PM):  There will be a line move tomorrow but on top of that there was some movement of several Qatar Airways 787s.

ZA118 (LN 67) will go straight from 40-26 to the paint hangar 45-01.  Sounds like there aren't very many jobs to do on this one and can go to preflight. 
ZA461 (LN 58) has gone from Stall 106 to the paint hangar 45-04 sounds like we'll finally see a 787 in Qatar Airways color scheme.
ZA460 (LN 57) went to EMC position Z
ZA511 (LN 63) went to EMC position 3
ZA463 (LN 64) went to EMC position E replacing ZA100 (LN 7)
ZA100 (LN 7) went to paint hangar 45-03 for painting seems this one is done

Lots of news out today.

ZA509 flies

ZA509 (LN 56, JA812A) flew for the first time this afternoon. This is the first 787 to conduct a a B-1 flight in over three weeks.  Boeing had filed numerous flight plans over the past few days but it finally took off this afternoon. If there aren't too many issues then it should deliver by the end of this month.  it is still unknown why it has taken so long between B-1 flights for the787 and why ZA506 (LN 47, JA809A) and ZA509 (LN 48, JA810A) have not been delivered to ANA.  ZA506 did have an experimental sticker and an N registration on it but those have since been removed.  I can speculate that this airplane conducted some certification activities, possibly connected to software upgrades, and Boeing is waiting on final FAA approval before signing the airplanes over to ANA.  The fact that ZA509 finally took flight might be an encouraging sign that is approval is close or already in hand.

United to take 787 delivery in September

Jeff Smisek, the CEO of United said today at a shareholder meeting that the airline will take delivery of the first Dreamliner in September and will have 5 to 6 787s by the end of the year.  Currently there are 5 787s that are assembled and two of the five that are currently undergoing change incorporation.  ZA290 (LN 77) will be assembled in Everett and I expect that this airplane will enter final assembly sometime around early September.  Boeing can certainly deliver all these 787s to UAL by the end of the year as they probably don't have much change incorporation to be done.

Air India

The word is the the GoI will take up the compensation agreement between Air India and Boeing this week and that first delivery should take place next week.  Though this is India and they do love their little drama so I'm not going to believe it until all three 787s, ZA 233 (LN 29, VT-AND), ZA236 (LN 35, VT-ANH) and ZA237 (LN 46, VT-ANI), are all on Indian soil.

Qatar Airways

Of all the 787 that would make a lot of noise I was expecting Qatar Airways, not Air India but some how Air India was able to supplant Akbar Al-Baker as the most annoying (and most dislike) customer in the airline industry.  I know I'm comparing an individual with a company but you get the idea.  Anyway we've heard not a peep from one of the most vocal airlines in the world.  I did get word that delivery of Qatar's first 787 should take place by the end of the month.  Further I got confirmation of the following piece of information that was in a Qatar Airways press release:
The Doha-based airline is preparing to take delivery of five 787s during 2012, with the first set to arrive in Qatar this summer.

The carrier will initially operate the aircraft on intra-Gulf routes to provide flight crew with training hours before Qatar Airways’ 787 is scheduled to appear on static display at the Farnborough Air Show in July and then enter its first long-haul commercial service on the Doha – London Heathrow route.

If so then Boeing will need to deliver Qatar's first 787 by the end of this month if it is to conduct inter-Gulf flights for a week and then go to Farnborough for the air show which starts July 9th.  It is entirely possible that the airline can take delivery by the end of the first week of July and then fly it to Farnborough for the show.  I say this because as of today the plane is still in a flightline stall and there is still work being done on the aircraft and has yet to run its engines for the first time let alone make a B-1 flight.  If ZA461 (LN 58) isn't on the ramp at Farnborough a 777-300ER would be in its place) then you can expect U-Turn Al to be back to his normally bombastic self thus regaining his title over Air India.

Production

I expect there to be another line move if not today then by Thursday at the latest.  LN 67 should be pushed out and should be in a similar condition as LN 66.  This airplane is also for ANA and should most certainly deliver next month.  Related to production, Flightglobal writer Steven Trimble came out with an article saying that Boeing is pushing the activation of the surge line to the end of September, ostensibly the start of the 4th quarter.  The reason being is that Boeing wants to use the line for chane incorporation for the 39 787s that are out on the Everett ramp.  According to Trimble the line is completely ready to support production of the 787s but Boeing wants to use it for change incorporation during the summer.  This may make sense as it have two positive effects...1) it allows Boeing to work through the 39 planes that are still need to be finished that more faster thus reducing inventory on the balance sheet and boking revenues on the income statement and 2) it allows Boeing to refine and double check it plans for the surge line and for the rate increase to 5/month that will come this fall.  Boeing and its supplies cannot fail on this rate increase and must make sure that it occurs seamlessly across the supply chain.  I wouldn't be surprised if some of the 787s that are currently in final assembly are moved to the surge line to finish off some of the minor assembly tasks.

787-9/787-10

Jim Albaugh speaking yesterday said that the 787-10 would be launched before a 777X as it is the derivative that is the most further along.  According to Scott Hamilton who cites a Bernstein Research note, the 787-10 launch is almost a certainty.  The 787-9 development is proceeding well and will go into production on the surge line next year. 

The same Bernstein Research note also raised Boeing outlook based on improvement in the 787 program and in particular the production.  It cites supplier performance as a huge factor in the improved production outlook.  See the Reuters article that talks about the Bernstein note here.

Performance of ANA 787s

Word is coming out that the performance of ANA 787s on long haul flights is 21% better compared to the 767-300ER that they're replacing.  This is compared to the 20% that Boeing was aiming for when they started marketing the 787 to the airlines. These are the overweight aircraft that are equipped with the Trent 1000 package "B" engines that have SFC bought to within 1% of Rolls Royce's performance guarantees.  One can only imagine what the performance will be like on the later 787s which are delivered at the promise weight (Boeing is getting there) along with the improved engines coming out from both GE (PIP2) and Rolls Royce (package "C").

Air India and Boeing come to an agreement

Media outlets in of India are reporting that Air India and Boeing have come to an agreement over the 787 delays.  Those reports did not specify the form of compensation though it may involve Air India paying less for each 787 as they are delivered.  The agreement has to be approved by the Government of India so that is a reason to be cautious of this agreement.  It was the Government of India that insisted on more compensation than had been previously agreed with Boeing.

If approval is given, Air India will take delivery of three 787s: ZA233 (LN 29, VT-AND), ZA236 (LN 35, VT-ANH), ZA237 (LN 46, VT-ANI) all in June.  ZA233 is already to go now and I suspect that ZA236 is not that far behind.  ZA237 is being painted and has still go through a few more Boeing test flights as well customer tests before it is delivered by the end of this month.

If the approval is given, Boeing can potentially deliver 8 787s this month.  4 787s to ANA that are on the flightline right now: ZA506 (LN 47, JA809A), ZA507 (LN 48, JA810A), ZA508 (LN 51, JA811A), ZA509 (LN 56, JA812A).  Additionally Boeing can deliver ZA461 (LN 58) to Qatar Airways this month.  This would make 8 airplanes including the three for Air India.  ZA135 (LN 66) is an unknown but should be ready for delivery if not by the end of June then certainly in early to mid July.

Boeing readies more ANA 787s but AI planes are in limbo

Where to begin as there's a lot of new stuff.

First let's take a look at the positives.  Boeing has 4 787s being readied at Everett for ANA.  These are ZA506 (LN 47, JA809A), ZA507 (LN 48, JA810A), ZA508 (LN 51, JA811A), and ZA509 (LN 56, JA812A).  ZA 508 is currently in the paint hangar but this plane had spent some time at EMC so I do believe that it is getting its aqueous wash and paint job done before being pulled to the fuel dock for fueling tests then to the flightline for mini gauntlet, engine start and first flight.  Thus Boeing will have 4 787s ready for ANA in June maybe more.  There has been a line move and currently the 4 787s that are inside 40-26 are ZA135 (LN 66, position 4), ZA118 (LN 67, position 3), ZA536 (LN 68, position 2) and ZA119 (LN 69, position 1).  All but ZA536 are for ANA with ZA536 going to LAN.  It is conceivable but not certain that ZA135 can go straight to paint and flightline with its engines and start preparation for delivery in about 2 weeks and can possibly be delivered at the end of June.  This will be a major milestone for Boeing when it happens. Also ZA461 (LN 58) has made an appearance at the Everett Fuel Dock and I believe that this airplane is being prepared for delivery.  I expect it will go into the paint hangar shortly before re-emerging for pre-delivery tests and final delivery to Qatar Airways in June and on display at Farnborough in July. Lastly, ZA237 (LN 46) has filed a flight plan fro Charleston to Fort Worth so this airplane can be painted for Air India.  It is currently still in Charleston delayed by weather in the Dallas area.  This last point is a nice lead into....

The Negatives

Only one (HUGE) negative which Air India. and here I just don't know where to start my rant.  I (and probably 99.9% of of the world) thought that the issue of compensation to Air India for the delays was settled.  According to the Govt. of India it is not and thus Boeing may have a dozen 787s for Air India sitting on the ramps at Everett and Charleston waiting to be delivered.  The Air India debacle is a case study on how not to run an airline particularly when you are government owned and you have bureaucrats who know nothing of the airline industry making key decisions.  ZA233 (LN 29, VT-AND) is all ready to be delivered and I suspect so is ZA236 (LN 35, VT-ANH).  How long it will take to complete the negotiations on compensation is anyone's guess but this is Air India attempting to have Boeing pay for the decisions made by the carrier mistakes once again.  The pilots strike over who flies the Dreamliner is also bleeding the carrier so they need money and they're going to Boeing for that money. This saga won't end until Boeing has delivered the 27th and final 787 to Air India and washes their hands of them.

2 more JAL 787s to deliver tomorrow

Boeing is set for another 787 double delivery to customer Japan Airlines.  This time two more late built 787s will be delivered on April 25th.  Fly away to Japan is expected around the 26th or 27th, in time for JAL to start 787 service to Moscow and Delhi in May.  Japan Airlines is expecting to have 10 787s in its fleet by March 31, 2013.  There are still 3 more JAL 787s at Everett that have yet to finish change incorporation.  The two 787s that will be delivered are ZA180 (LN 37, JA826J) and ZA181 (LN38, JA827J).

Boeing is preparing ZA506 (LN47, JA809A) for delivery to ANA.  This is probably not going to happen until May with it's first flight sometime in the first two weeks of May.  This will be ANA's 8th 787. Again Boeing is still clearing out the late and very late built aircraft but clearing out the first 23 787s built has been very slow (LN7 - LN29)

Additionally, it's expected that Boeing will finally deliver Air India's first Dreamliner though the first one ZA236 (LN 35, VT-ANH) is still in San Antonio.  It's sister, ZA233 (LN29, VT-AND) has been flying around San Antonio and may be flying to Paine Field right now.  This airplane will still need to have its interior installed when it gets back to Everett so it won't be ready for delivery until late May at the earliest.

Finally on Friday Boeing will roll out the first 787 to be built at Boeing Charleston.  This airplane, ZA237 (LN46) is destined for Air India and should be delivered around June.  Given that this is the first 787 to be built at Charleston, Boeing will probably take its time doing the needed gauntlet testing before conducting its first flight.  Boeing will then send the plane to Amarillo, Texas where Leading Edge Aviation Services is contracted to paint the Charleston built Dreamliners.  Boeing Charleston doesn't have a paint hangar unlike Everett but I can see that changing with Boeing's acquisition of more land near the plant.  The airplanes will then be flown back to Charleston where the interiors will be fitted and further Boeing and customer test flights will be completed.

JAL to receive first 787 this weekend, possibly two more next month

UPDATE: I have just got confirmation that both JA822J and JA825J will be formally delivered to Japan Airlines on Sunday, March 25. I still don't know if fly away will occur for both the next day or not and I'm still not sure if Boeing is delivering JA806A on the same day.

Japan Airlines is preparing to take ownership of its first and possibly second 787 this weekend. I'm still trying to find out but ZA177 (JA822J, L/N 23) and ZA179 (JA825J, L/N 33) are supposed to be delivered this month with at least one to be delivered this Sunday (March 25) and possibly both being delivered on the same day. Fly away is scheduled for Monday March 26th at 4PM local time. It does seem certain that both ZA177 and ZA179 will be delivered this month.

According to sources, JA806A (ZA117, L/N 40) for ANA is scheduled to be delivered on March 25th as well. It would be an unusual delivery day for Boeing with the company delivering 787s to two customers that are competitors. This is not yet final though and I am trying to confirm. This airplane should also be delivered in March nonetheless.

For April, Boeing is planning to deliver 3 more 787s also all to ANA and JAL. ANA is tentatively scheduled to receive ZA105 (JA808A, L/N 42) around April 17th. Boeing has pulled out two more 787s to the Everett flightline, JA826J (ZA180, L/N 37) and JA827J (ZA181, L/N 38). Both are tentatively scheduled to be delivered to Japan Airlines but the date is uncertain. Again all this is tentative.

One observation which is unsurprising is that most of these airplanes are late build 787s (L/N 33 and higher). Boeing is expecting to work on the early builds and deliver them from now until early 2014. Boeing's first delivery to Air India is also a late build airplane, VT-ANH (ZA236, L/N 35). This airplane was flown to San Antonio for unknown reason though I suspect it is to probably do some last minute work. This airplane should deliver in May. Going forward into the summer we should start seeing deliveries made to Qatar in addition ot AI, JAL and ANA. United will come later in the fall as will LAN, Ethiopian and China Southern.

Update to March 2012 787 deliveries

UPDATE: Boeing will be sending one of the 787 built for Air India to an Airshow in Hyderabad which is to take place next month. It will have a full interior as ordered by Air India but it won't be delivered as the Government of India is still debating, apparently, whether to accept the 787 into Air India. As such these aircraft, already built are in limbo due to the financial situation at Air India as well as AI's demands for $1bn in delay compensation. Again it seems that Air India is trying to get Boeing to pay for its own gross mismanagement of the air line. The 787 order is being held hostage due to this situation. ZA236 is goingto be flown to Boeing Field, ostensibly to prepare it for the show but also to help free up space at Everett. I can see Boeing flying more service ready 787s there in order to free up space at Everett.

I just got some updated delivery dates for 787 deliveries this month.

ZA117 (LN 40, JA806A) on March 21 for ANA
ZA177 (LN 23, JA822J) on March 29 for JAL
ZA179 (LN 33, JA825J) on March 29 for JAL

The two JAL deliveries moved up 2 days while the ANA delivery slide by 5 days. Again this information is preliminary and may change as conditions change at Boeing. Again no word on delivery to Air India of ZA236 (LN 35, VT-ANH). Special thanks to Snooze Control. I would also like to ask Snooze Control to send me an email to ureshs at aol com

Good news for the 787

The last week or so has provided some welcomed good news for the 787s. First was Boeing's announcement that they had increased the production rate to 3.5 aircraft per month. This was sooner than planned as Boeing had expected that the rate would be increased later this sprig. Boeing is still planning to be at 5/month by the end of this year though if the supply chain continues to show this sort of improvement then it may be sooner. This is a very, very good sign for the program.

The second bit of good news came out today when Boeing announced that they had completed the certification test program for the 787 with the end of the certification program for the GEnx-1B powered version of the Dreamliner. ZA236 (LN 35, VT-ANH) had completed the final bit of F&R and ETOPs testing late last month and flew back to Everett. Boeing had also completed all the final ground tests that they needs to perform. I anticipate that Boeing should receive final type certification for the GEnx powered 787 in the next 1 to 2 weeks. This should still give the company time to deliver the first GE powered Dreamliner to Japan Airlines by March 31st. In fact ZA236 which just completed the certification test flights is back out on the flightline at Everett but painted in Air India colors this time indicating that this aircraft might soon be delivered soon.

Currently, information that I received a bout two weeks ago shows that Boeing has planned to deliver three 787s this month. They are:

ZA117 (LN 40, JA806A) on March 16 for ANA
ZA177 (LN 23, JA822J) on March 31 for JAL
ZA179 (LN 33, JA825J) on March 31 for JAL

In addition Boeing is not planning any B1 flights for any 787. The three aforementioned 787s have all had their B1 flights though they have yet to fly any subsequent pre-delivery flights. IT does seem that the shim issue has slowed down the pace of pulling out the prepared 787s to the flightline to begin the pre-delivery process. The other unknown is if ZA236 will be delivered this month. A lot of that will depend on if the airplane is ready and if Boeing and Air India have concluded negotiations on compensation for the 787 delays.

Lastly, now that the build rate has gone up in Everett, Boeing will still need to park those new 787s around Everett. Boeing has started parking 787s on the Kilo 6 (K6) taxiway at Everett. This taxiway is in the southwest part of the airport near the Flying Heritage Museum. The first one to be parked there was ZA288 (LN 53) for United Airlines. Space is becoming a premium at Everett and the pace of 747 and 787 deliveries has slowed. April will be critical as the 787s that are built at the newer rate will be pushed out the door and that means even more 787 on the Everett ramp unless Boeing starts to deliver those that are in re-work during April. As added pressure, Boeing is also upping the 747 rate to 2/month later this year.

Getting close to the finish line

UPDATE (10AM) ZA236 is flying back to Everett today. This is a strong indication that F&R/ETOPs testing is complete. The F&R/ETOPs certification testing for the GEnx-1B powered 787s was based out of Boeing Field. With the airplane heading back to Everett the testing appears complete and this airplane can be released in order to prepare it for delivery to Air India.

Boeing's efforts to complete 787 flight testing with the GEnx-1B engines are close to being completed if they aren't finish already. ZA236 has flown just under 153 flight test hours thus far. The aircraft needed to fly about 150 F&R/ETOPs flight hours to finish the certification program for this version of the 787. Boeing has not confirmed that they are finished with the tests as of yet. The true indication that they are complete is when ZA236 flies back to Everett to finish preparations for delivery to Air India.



As far getting other 787s ready for delivery, there are about 10 787 at the Everett Modification Center that are undergoing change incorporation or shim inspection in the rear fuselage as well as one airplane in 40-24. Three of these airplanes were aircraft that are close to being delivered (to Japan Airlines or ANA) including ZA177 (LN23, JA822J), ZA179 (LN33, JA225J) and ZA117 (LN42, JA806A). Once these airplanes are inspected and repaired (if needed) then they will continue they typical preparations for delivery. The list of 787s at EMC is below with the locations highlighted in green. These are the airplanes I anticipate will be the next few that will be delivered. Interestingly enough these include a few of the very early build airplanes, ZA100 (LN 7), ZA534 (LN 10), and ZA501 (LN 12).



Jim Albaugh, speaking in Singapore has said that up to 55 787s would have to be inspected and repaired for the flaw. To put it in proper context, this would include all the airframes from LN 4 to LN 59, the latter of which is currently in position 1 in 40-26 and just starting final assembly. This number also includes the 5 airframes that have already been delivered to ANA but does not include any airplanes sections that have yet to be delivered to Everett for final assembly.

No 787 Deliveries in February

Information just received indicates that while Boeing will be preparing 787s for delivery including the first deliveries of the GEnx-1B powered 787s. However, none of these airplanes will be delivered this month. It looks like these airplanes are being delayed about three and a half weeks.

According to information just received, ZA117 (JA806A, L/N 40) will be delivered to ANA around March 14th. This aircraft just had its first flight on Feb. 7. Both JA177 (JA822J, L/N 23) and ZA179 (JA825J, L/N 33) are scheduled to be delivered to Japan Airlines around March 24 with ZA179 tentatively scheduled to make its first flight around Feb. 13th (ZA177 had its first flight last year).

Lastly, ZA105 (JA808A, L/N 42) is scheduled to make its first flight around Feb. 29th but no delivery date has been set.

Undoubtedly this schedule shift has been caused by the need to check the aft fuselage for improper shimming installation and to take corrective measures if any are needed. Flightblogger has revealed that the inspections would take about three days but any work to correct any problems would take about two weeks per aircraft. This new schedule would corroborate this time estimate.

Meanwhile, Boeing contiues F&R/ETOPs testing on ZA236. On Wednesday/Thursday this aircraft flew a long 19 hour flight essentially Etch-A-Sketching "787" and the Boeing Corporate logo in the skies over the Western and Mid-Western sections of the country. Thus far this aircraft has flown 48.5 hours. It is expected that this airplane needs to fly about 150 hours to finish the certification program for the GEnx powered 787s.

Boeing confirms the start of final testing phase for 787/GEnx certification

Boeing confirmed to me this afternoon that they have indeed started the final phase of certification testing for the GEnx-1B powered version of the 787. What is unknown is how many hours Boeing will need to fly this airplane in order to complete this final phase. Boeing is still planning to deliver the first 787s powered by this engine by the end of this month to JAL, though with the recent delamination issues that Flightblogger revealed on Saturday evening, this schedule may well be in doubt though Boeing says this will have no effect on production. Boeing doesn't expect the need to remove major structural assemblies to gain access to the affected area and make repairs to the shim which they have describe as straightforward.