Boeing receives type certification for 747-8F

Boeing Photo

Boeing announced today that it has received type certification and the company now has clear path to start delivering the freighter version of the newest member of the 747 family in early September to Cargolux.

Cargolux will receive the first 747-8F early next month. The next four months will see Boeing delivering 3 new airplanes to customers (787-8, 747-8F and 747-8I) which is unprecedented in commercial aviation history. The FAA has given Boeing the Amended Type Certificate as well as the Amended Production Certificate (which allows Boeing to produce the 747-8F using FAA validated methods). EASA has also granted the amended type certificate to the 747-8F.

Even though the FAA has certified the 747-8F this is not the end of certification activities for this particular airplane. The 747-8F was certified with the flight management software for the 747-400. Full certification with the improvements to the software would have delayed the entry into service of the aircraft thus Boeing elected to certify the airplane with the older version of the software and then certify the 747-8 flight management software later this year.

Here's a description of the 747-8 flight management software from Guy Norris of Aviation Week:

The debate over readiness centers on the standard of software in the Honeywell-supplied Next Generation Flight Management System (NGFMS) at the heart of the 747-8 avionics suite. The system enables Required Navigation Performance (RNP) 0.1, and enables operators to comply with both the U.S. NextGen Air Traffic Management (ATM) and the Single European Sky ATM Research (SESAR) program. The system also supports Wide Area Augmentation System Localizer Performance with Vertical guidance, Future Air Navigation System 1 (FANS-1) and FANS-2 requirements.

The core of the new FMS also is flying on the Gulfstream G650 ultra-long range business jet, but incorporates an architecture that partitions the flight management code from the user interface. This has enabled 747-8-specific user interfaces, inputs and outputs to be connected to the advanced FMS via a number of “abstraction” layers. The NGFMS software also will run in the same basic FMS box as the current Boeing 747-400, which will be upgraded by inserting a single processor card.

There is no word on when flight testing will be complete on the 747-8 flight management software. Boeing is continuing flight testing on the 747-8I and thus far it has flown just under 500 flight test hours of the 600 flight test hours that is needed for certification. Boeing still plans to start deliveries of that aircraft by the end of the year.

Meanwhile Boeing is awaiting FAA certification of the Rolls Royce powered 787-8. It is being reported that the certification is expected in another week for the 787-8. Meanwhile ZA101, the first 787 to be delivered started its Trent-1000 engines for the first time yesterday and I anticipate B-1 flight (Boeing first flight) very soon after type certification fy the FAA. Boeing is also planning to start F&R/ETOPs testing on the GEnx powered version of the 787 sometime in September though the date is still unknown. Boeing's 787 backlog is heavily skewed in favor of GEnx powered aircraft thus it is highly important for Boeing to conduct those final tests in order to certify and deliver that version of the plane. The derivative the GEnx-1B that powered the 787, the GEnx-2B will be flying for customers first when the 747-8F enters revenue service.

Here's Boeing's Statemeent of the 747-8F type certificate:

New Boeing 747-8 Freighter Certified for Entry into Service

U.S. Federal Aviation Administration, European Aviation Safety Agency certify design of new member of 747 family

SEATTLE, Aug. 19, 2011 /PRNewswire/ -- Boeing (NYSE: BA) received U.S. Federal Aviation Administration (FAA) and European Aviation Safety Agency (EASA) certification Friday for the new 747-8 Freighter, passing two of the final landmarks on the airplane's journey to entry into service. The FAA granted Boeing an Amended Type Certificate (ATC) and an Amended Production Certificate for the 747-8 Freighter, while the EASA also granted the company an ATC for the airplane.

With these certificates, the program is in the final stages of preparing to deliver the first 747-8 Freighter to launch customer Cargolux in early September.

"This is such a great day for everyone on the 747 team," said Jim Albaugh, president and CEO, Boeing Commercial Airplanes. "Over the last several years, this team has overcome challenge after challenge. Through their hard work and dedication, they have ensured that the 747, the Queen of the Skies, will fly for decades to come."

The drive to certify the 747-8 Freighter was a team effort, said Elizabeth Lund, vice president and general manager, 747 Program. "This is a day to express our profound thanks to everyone at Boeing and at our suppliers who played a part in designing, building and testing this airplane," she said. "It's a day to thank our colleagues at the
FAA and EASA for all of their hard work. And it's a day to appreciate our customers for their commitment to the program."

The Amended Type Certificate acknowledges that the FAA and EASA have certified that the design of the 747-8 Freighter is compliant with all aviation regulatory requirements and will produce a safe and reliable airplane. The airplane logged more than 3,400 hours of flight testing and many thousands more of ground, part, component, materials and other testing on the road to certification.

The Amended Production Certificate shows the FAA has validated that the Boeing 747
production system can reliably produce airplanes that will conform to the airplane's design. EASA accepts FAA oversight of Boeing production certificates as sufficient for its regulations, as FAA accepts EASA oversight of European manufacturers' production certificates.

The 747-8 Freighter is the new high-capacity 747 that will give cargo operators the lowest operating costs and best economics of any freighter airplane while providing enhanced environmental performance. It is 250 feet, 2 inches (76.3 m) long, which is 18 feet and 4 inches (5.6 m) longer than the 747-400 Freighter. The stretch provides customers with 16 percent more revenue cargo volume compared to its predecessor. That translates to four additional main-deck pallets and three additional lower-hold
pallets. The 747-8 Freighters will be powered with GE's GEnx-2B engines.

Trent powered 787 due to finish certification testing this weekend

Boeing Commercial Airplanes CEO, Jim Albaugh speaking at the Jefferies conference said that the 787 just has 24 hour more flight testing left to be done to complete certification testing for the Trent-1000 powered version of the airplane. Boeing expects to receive type certification for the 787 sometime next week and plans to deliver the first 787, ZA101, to ANA next month.

The last bit of F&R testing (which is being undertaken by ZA102) will be completed by this weekend which will allow Boeing to submit the last bit of paperwork to the FAA. The FAA will have a review board meeting with Boeing to go over the the type certification of the 787 which is expected to result in the FAA granting type certification.

Yet to be done is the F&R/ETOPs testing for the GEnx powered version of the 787. There is still isn't any clarification as to when that will be started and when Boeing plans to deliver the first GEnx-1B powered 787 to Japan Airlines. Boeing is still talking to the FAA about that testing regime for the GEnx powered 787 and which aircraft(s) will be used to conduct that testing.

Albaugh also indicated that the long pole in the tent with increasing the 787 production rate is the North Charleston facilities that Boeing had bought (previously owned by Vought and Global Aeronautica). Those facilities are the "pinch point" according to Albaugh.

James Albaugh also said that Boeing is meeting this week with the FAA regarding the type certification of the 747-8F but still plans to deliver the first example to Cargolux next month. Type certification is expected in the next couple of weeks for this airplane.

747-8F completes certification testing

Boeing announced that it has completed the certification testing for the 747-8F.

This now means that the company will submit the remainig paperwork to the FAA which will issue the type certification for the airplane ususally in about 30 days. I suspect that Boeing will be able to deliver hte first 747-8F around mid September time frame to Cargolux.

Here's Boeing's Press Release:

New Boeing 747-8 Freighter Completes Certification Flight Testing

EVERETT, Wash., Aug. 3, 2011 /PRNewswire/ -- The new Boeing (NYSE: BA) 747-8 Freighter successfully completed its certification flight test program Tuesday, with two airplanes landing at Paine Field in Everett, Wash. Flight test airplane RC522 completed testing of the flight management computer (FMC) and RC523 completed function & reliability (F&R) testing.

"This is such a great day for the new 747-8 and for all the employees who played a part in designing, building and testing this incredible, game-changing airplane," said Elizabeth Lund, Boeing vice president and general manager, 747 program. "We are in the home stretch in delivering this airplane to our customers."

The first 747-8 Freighter is scheduled to be delivered to launch customer Cargolux in September after certification from the U.S. Federal Aviation Administration (FAA).

The 747-8 Freighter has flown more than 1,200 flights and 3,400 hours since its first flight Feb. 8, 2010. During that time, the five-airplane test fleet was used to gather data for more than 1,700 FAA certification requirements. Boeing tested the capabilities of these airplanes far beyond what they are expected to encounter in normal service. Tests concluded with F&R testing, a final phase in which an airplane must accrue 300 FAA-approved flight hours in its final delivery configuration.

"My team and I had the pleasure of spending hundreds of hours in these airplanes," said 747 Chief Pilot Mark Feuerstein. "We can truly say this airplane is a joy to fly, and our customers are going to love it. It flies like a 747, but one from the 21st century."

The 747-8 Freighter is the new high-capacity 747 that will give cargo operators the lowest operating costs and best economics of any freighter airplane while providing enhanced environmental performance. It is 18 feet and 4 inches (5.6 m) longer than the 747-400 Freighter. The stretch provides customers with 16 percent more revenue cargo volume compared to its predecessor. That translates to four additional main-deck pallets and three additional lower-hold pallets. The 747-8 Freighters will be powered with GE's GEnx-2B engines.

Production and Delivery

The 787 flight test program is going well, so well that Wall Street Analyst, in a survey, said that they believe that the 787 will be delivered on time by the end of the 3rd quarter, though many believe that end of July, 3 months from now, will see the delivery of the first 787 to ANA.

Susanna Ray: Boeing’s Delays on 787 May End as Analysts See On-Time Entry

To that end Boeing announced this afternoon that the first 10 pilots from ANA have arrived in Seattle to start training in Boeing's simulators (why they didn't go to the Boeing 787 training center in Tokyo is unknown).

Boeing Begins 787 Dreamliner Pilot Training with Launch Customer ANA

Start of 787 flight training marks significant milestone toward first delivery

SEATTLE, April 26, 2011 /PRNewswire/ -- Boeing (NYSE: BA) has started 787 Dreamliner pilot training with launch customer ANA (All Nippon Airways). Ten pilots from ANA began the training program with classroom instructions in Tokyo earlier this month. Training on simulation devices began April 23 at the Boeing Flight Services training campus in Seattle, Wash. First delivery of the 787 is scheduled for the third quarter of this year.

"The start of customer training is an exciting milestone on any new airplane program," said Sherry Carbary, vice president, Boeing Flight Services. "In the case of the 787 Dreamliner, we're seeing the results of a special working relationship between Boeing and ANA. We worked side by side with ANA for more than four years conducting simulator evaluations, curriculum reviews and cross-training so that each team learned from the other. It has truly been a collaboration between committed individuals dedicated to ensuring success," Carbary said.

The Boeing 787 flight training program uses an innovative suite of training devices including a full-flight simulator, flight training device and desktop simulation station to ensure that pilots are ready to fly the Dreamliner.

With the 787 pilot training courses, pilots can transition to the new airplane in five to 20 days, depending on pilot experience. Boeing 777 pilots can qualify to fly the 787 in as little as five days, given the high level of commonality between the two airplane types.

"This is a significant milestone for our company," said Hideyuki Shibuichi, senior vice president of Flight Operations for ANA. "Getting our pilots trained and prepared is essential to being ready to take delivery of the airplane later this year."

In order to bring training closer to customers around the world, Boeing has installed a network of eight 787 training suites at five global campuses: Seattle, Singapore, Tokyo, London Gatwick and Shanghai.

This clearly shows the confidence that Boeing and ANA have in meeting the first delivery of the 787 in a few months time. What is unclear is deliveries of the 787s that are in the process of being re-worked and have the required changes incorporated into them. Dominic Gates published a damaging article that puts into doubt Boeing's ability to delivery up to 20 787s this year with one engineer calling the change incorporation and re-work "a mess." Of the major tasks that are taking long to complete is the removal of sealants from the wings and resealing them. Apparently this process is taking weeks and requires gutting the aircraft. The computerized inventory system that Boeing is using in the program is also causing trouble and extending out the re-work schedule on the planes.

Read more of Dominic's article:

Dominic Gates : Boeing Still Struggling with the 787

Right now modifications are on going in building 40-24 (former 767 assembly line), ATS Hangar 3 and in Boeing San Antonio, Tx. facility. There are two 787 (both for Royal Air Maroc) in 40-24, 5 at ATS and the one JAL 787 in San Antonio. The problem is so severe that Flightblogger is reporting that JAL's first 78 which was supposed to be delivered in October of this year may be pushed out to November or December depending on which source you believe from Flightblogger's article. It does point to trouble on the horizon with getting these airplanes prepared for delivery and EIS.

Fllightblogger : The arrival of JAL's first 787 prompts a tangle of delivery dates

In an earlier post Flightblogger described the work that is on going within the ATS Hangar 3 and also reports that Boeing will be there for some time to come (looks like ATS will be making out handsomely from this). Boeing is so entrenched there that the Hangar has been dubbed "Boeing South." There are 5 spots at this hangar and currently Boeing has 5 787s, all for ANA, occupying all 5 spots within the hangar undergoing rework:

Spot 1: LN 9, ZA102
Spot 2A: LN 31, ZA117
Spot 2B: LN 7, ZA100
Spot 3: LN 24, ZA116
Spot 4: LN 8, ZA101

According to Flightblogger, ZA102 (which should have been completed this month) is due to finish rework by middle of May though it is unknown about the other aircraft.

Flightblogger: A tale of two factories: Boeing set to expand
787 mod operation

Guy Norris also has put out an update on both 787 and 747-8I testing thus far (RC021 the 2nd 747-8I flew for the first time today). In his article he reports that ZA001 was testing failure scenarios and back up systems certification testing. ZA001 is expected to continue with this testing extending it to fuel vent systems and controlability limits with a simulated engine out.

ZA002 will start certification testing on the package "A" EIS standard Trent 1000 engine.

Guy Norris: 747-8 and 787 flight test update

Finally, ZA004 which was to have started the switch to the improved Trent 1000 engines last week apparently will start the conversion process on April 27th (tomorrow). It is currently flying from Yuma MCAS back to Boeing Field. I am assuming that the engine change out will occur at Boeing Field.

747-8I and 787-8 together at last

Boeing Photo

How's this for the ultimate photo in aviation geekdom, the 787-8 and the 747-8I flying in formation together while in test flight during this past weekend? Boeing photographed the pair together and will release it as a poster for purchase.

15 Months In.....

Ok so it has been a while and I've been out of circulation a bit but I'm back so let's get down to business!

All photos courtesy of Boeing

747-8

Boeing's enlarged version of their iconic widebody, the 747-8I, took to the skies on March 20th at exactly the time that Boeing said it would fly. The test flight crew of Mark Feuerstein and Paul Stemer took it up for a four plus hour test flight which exceeded all expectations and allowed Boeing to proceed with test that normally would wait until well after first flight like testing stability and control conditions. The 747-8I that flew, RC001, landed at a little at 2 pm local time at Boeing Field where the two plane test flight fleet will be based. RC021, the next 747-8I to fly is already starting preparation for ground testing and has already had its first APU start at the Everett fuel dock. The 747-8I test program will take about 600 flight hours and should be done in about 8 to 9 months at the outside. Boeing is expecting to deliver the first couple at the end of the year after the aircraft is certified. Meanwhile the 747-8F test program continues apace as that program continues to tick off more certification milestones as it aims for certification and delivery in about 3 to 4 months.

787

787 program is now aiming for first delivery for late July to ANA, according to Flightblogger, which is within Boeing's delivery guidance but is much earlier than expected and may reflect the conservative estimates that Boeing had put out when they announced the latest delivery schedule.

Test flight testing pace has slowed since the January-February time frame indicating that much of the certification testing is already complete and Boeing is ready to move into the final phase of flight test: functionality and reliability testing and ETOPs flight tests. It is expected that this testing should start around May and conclude around mid July. The Trent powered 787s have completed 85% of the certification test points that it needs to achieve while the GEnx equipped 787s are about 70% complete with their certification testing.

Additionally, ZA004 is now expected to switch out it's Trent-1000 "A" package engines for the improved package "B" engines around the first week on April. All the while, Boeing will continue to churn out 787s in Everett. Already Boeing is working on airplane 36 and will start on airplane 37 sometime tomorrow. Boeing is well on it's way to implementing the change incorporation program with many of the 787s at Everett already going through the re-work process in order to be in compliance with the expected FAA type certification expected in July. Boeing is expecting to deliver the first 787 to ANA in July followed by JAL and Air India in October and China Southern probably around the November-December time frame. All in all Boeing will probably deliver about 20 787s this year and I expect that most of those delivered will be the the aircraft requiring less rework though I would think that the earlier build 787s all should be delivered by around February of 2012 at the latest.

Japan Earthquake

A big unknown that has crept into Boeing's plans is the effects of the earthquake and tsunami in Japan will have on not just 787 production but indeed on the production of all Boeing jets. Boeing uses the just in time method of operations to keep inventories (and thus costs) low. However with this potential disruption caused by the earthquake, tsunami and problems at the Fukushima nuclear plant Boeing has admitted that they may have just a few weeks of parts for their airplane programs. For the 787, the major tier 1 suppliers are in Nagoya which is south of the affected zone. However other minor suppliers are situated in the areas that were hit. As it stands Boeing is still saying that as of right now, 787 production is unaffected but long term we will have to watch. Boeing is planning to increase production to 2.5 airplanes per month later this summer (June according to Flightblogger) and with the start of production at Charleston in July will go higher still meaning that the Japanese suppliers will be needed to make sure they have the infrastructure and electrical needs in order to meet the higher output milestones this summer.

Speaking of Charleston, that plant is practically done and I think they may start production on time in July. They are going to be done with the interiors production facility in December and should be in a great position to contribute to the 787 production increase to 10/month.

Queen of the Skies...Always

Boeing Photos

Today, Boeing unveiled the newest member of the 747 family, the 747-8I. What wasn't very anticipated was the new lines of the aircraft since Boeing has been releasing photos of the assembly of the first 747-8I. The main buzz was surrounding the color scheme of the first airplane with some expecting a scheme similar to the one that is painted on the first 787 or one that is painted on the 747-8Fs that are currently in test flights.

Boeing revealed the 747 in a hybrid scheme of a red-orange colored 747 in the 787 Dreamliner paint scheme which they dubbed "Sunrise". The scheme is meant to symbolize the bridging of the gap between the original 747-100 (painted in red for its unveiling in the early 70's) which flew over 40 years ago and today's new 747.

The aircraft has since been towed to the Boeing flightline where it will undergo 6 weeks of preflight ground testing prior to its first flight expected at the end of March (latest word is around March 21st).

The second 747-8I to fly is an aircraft destined for Lufthansa in early 2012. This airplane should roll out in about a month and should be flying in late April. Both airplanes will conduct certification test flights over a 4 month period and encompassing about 600 flight test hours.

The 747-8 program has run into it share of difficulties partly due to the problems related to the 787 but also issues with regards to design which has stretched the testing and certification timeline out. Boeing is still planning to deliver the first 747-8I to the customer by the end of this year and to Lufthansa early next year. Here's Boeing's press release on the 747-8I unveiling:

Boeing Celebrates Premiere of New 747-8 Intercontinental

- Thousands gather for unveiling of only airplane to serve 400-500 seat market

- New 747 delivers unrivaled efficiency, new benchmark in environmental performance, welcoming interior for passengers

EVERETT, Wash., Feb. 13, 2011 /PRNewswire/ -- Boeing (NYSE: BA) today unveiled its new 747-8 Intercontinental, the new high-capacity passenger airplane that offers airlines the lowest operating costs and best economics of any large passenger airplane while providing enhanced environmental performance.

Approximately 10,000 guests, including customers, Boeing employees, government officials, partners and suppliers, gathered in the factory in Everett, Wash., to witness the premiere of the Intercontinental at an event themed "Incredible, Again." Boeing Commercial Airplanes President and Chief Executive Officer Jim Albaugh said the newest 747 incorporates technological advancements that make it an extremely productive airplane for customers.

"The new 747-8 Intercontinental features the latest in innovative technologies — applying many of the breakthroughs also found on the 787 Dreamliner," said Albaugh. "We think our customers will value the low operating costs and passengers will enjoy the comfort of the striking new interior."

"The 747-8 Intercontinental will be a great complement to our fleet, fitting nicely into the 400-seat category, improving our fleet's eco-efficiency even further," said Nico Buchholz, executive vice president, Lufthansa Group Fleet Management. "As launch customer, we are looking forward to welcoming this new aircraft to our fleet next year as it adds to our ongoing fleet modernization and environmental efforts."

Korean Air and VIP customers have joined launch customer Lufthansa in ordering a total of 33 747-8 Intercontinentals. First delivery of the 747-8 Intercontinental is scheduled for the fourth quarter.

"As the only airplane in the 400 to 500-seat market, the 747-8 Intercontinental will give operators an airplane perfectly suited for long, heavily traveled routes around the world," said Pat Shanahan, vice president and general manager, Airplane Programs, Boeing Commercial Airplanes. "The new 747-8 Intercontinental will set a new standard in economic and environmental performance, while providing a world-class passenger experience."

The 747-8 Intercontinental will have the lowest seat-mile cost of any large commercial jetliner, with 12 percent lower costs than its predecessor, the 747-400. The airplane provides 16 percent better fuel economy, 16 percent less carbon emissions per passenger and generates a 30 percent smaller noise footprint than the 747-400. The 747-8 Intercontinental applies interior features from the 787 Dreamliner that includes a new curved, upswept architecture giving passengers a greater feeling of space and comfort, while adding more room for personal belongings.

The airplane unveiled today is painted in a new Sunrise livery of red-orange that only will appear on the first 747-8 Intercontinental and is a significant departure from Boeing's standard blue. The new color palette honors many key Boeing customers whose cultures recognize these colors as symbols of prosperity and good luck.

Here's some links to others who had covered today's festivities in Everett:

Saj Ahmad: Boeing 747-8 Intercontinental Makes Debut

Guy Norris: Finally Revealed: The Stretched 747-8I

Guy Norris: 747-8I Things to Come

Dominic Gate: New Boeing Jumbo Jet Celebrated in Everett

Aubrey Cohen: Boeing's first 747-8 Intercontinental Makes Colorful Debut

Seattle PI: Photos from 747-8I Reveal

Aubrey Cohen: Boeing touts new 747-8 Intercontinental

Boeing's 2010 Earnings Out

Boeing released their 2010 full year earnings this morning and they were negatively impacted by the problem in the 787 program. In terms of the 787 there wasn't much in the press release except for this one tid bit:

Commercial Airplanes' 2011 deliveries guidance is expected to be between 485 and 500 airplanes and is sold out. It includes the first 787 and 747-8 deliveries (combined 25 to 40 units), which are expected to begin in the third quarter of 2011 and mid-2011, respectively.

Boeing has about 16 747-8 built (including the first 747-8I) and assuming they build one per month will imply that Boeing may have about 28 747-8 built by the end of 2011. Currently Boeing has about 22 production 787s built. Assuming 2/month build rate for 6 months (12) and then 3/month build rate for the last 6 months (18) will give Boeing 52 787s built through the end of the year.

I think that the 747-8s production is in a better state compared to the 787 thus of the 787s and 747s to be delivered it would be more of the later. There is simply too much re-work to be done on the 787s that are already built and waiting on the Everett flight line. Boeing may opt to deliver the later build aircraft which are expected to be more fully completed and requiring little re-work to be done. If Boeing is to deliver 40 787s and 747s I think it would be about 25 747s and 15 787s. It will all depend on how fast they can re-work the 787s (and some of the 747s) as well as how smooth the production ramp up goes on the 787 line.

Boeing's 2010 earnings press release

Scott Hamilton just put out a piece on 747 and 787 deliveries, he feels that 18 747s are realistic but the number of 787s will be fewer than 22:

Scott Hamilton: Boeing projects 20-40 747-8, 787 deliveries this year

Here are a couple of articles from Aspire Aviation and FleetbuzzEditorial.com following on the heels of Boeing's earnings announcement:

Aspire: Boeing posts mixed 2010 4th quarter, full year results

Saj Ahmad: Boeig 737 will be replaced not re-engined

747-8I Makes A Move

Boeing's first 747-8I (RC001) made a brief move from the 747 final assembly line in building 40-22 to building 40-23 where it will be undergoing more ground testing before heading outside to be painted and gauntlet testing prior to first flight which is expected in sometime in February.

A second 747-8I of the line and destined for Lufthansa (RC021) is expected to come off the line next month and be flying sometime around April. The length of the flight test program will be much shorter owing to the fact that much of the testing has already been done on the 747-8F and does not need to be repeated on the 747-8I. It's anticipated that the two aircraft test flight fleet should finish all flight test and certification activities in about 6 months with first delivery to a VIP customer in November or December of this year.

Matt Cawby got some great pictures of the first 747-8I being rolled to 40-23:

Matt Cawby: 747-8 Intercontinental Move

787 and 747-8I news - November 7, 2010

Last week was an eventful week for the 787 program with the Rolls Royce Trent 900 engine issue raising questions about the design of the Trent 1000 and if there is a larger problem that could affect first delivery.

The August 2nd failure of the Trent 1000 engine on a test stand in Derby was a major factor of the latest 787 delay no matter what anyone else would tell you. Last weeks incident on QF32 with the Trent 900 engine highlighted the potential human cost of an uncontained engine failure. Part of the engine had damaged the wing of the A380 and if the pieces had penetrated the wing fuel tank, it would have most certainly lead to the loss of the aircraft and all on board. The potential lost of QF32 would have been the third worst air disaster ever given the number of souls aboard the airplane.

This incident also underscored Boeing's decision to delay the 787 delivery to ANA (to be equipped with the Trent 1000) to mid February. Now Rolls says they have a hardware and software fix but in light of what happened last week, Rolls Royce has a lot of explaining and soul searching to do. They have to convince the airline industry and the airframe manufacturers that their products are safe. Recent events have thrown much light on their products. Rolls Royce is hurting and I do direct you this this article HERE to get a real good read out on the potential problems that the uncontained failures of the Trent 1000 and Trent 900 engines have for Rolls. Finally, Boeing is not going to be helped by Pratt and Whitney's lawsuit against Rolls Royce for patent infringements. The lawsuits aims to prevent Rolls Royce from delivering any Trent 1000 engines to Boeing and the 787 program. If this goes through Boeing and its customers who ordered the Trent's will be in a very tough spot.

Boeing still has issues with the 787 that they have to grapple with out the Rolls Royce issue and that issue is the travelled work and all the rework that the assembled 787s have to have before they are delivered to customers. Boeing is still mum on the number of 787s that they will deliver next year but there has been press reports that there would be 10 month delay to some deliveries, notably to Air India and Korean Air. Boeing has come out forcefully in the light of those press reports to say that their isn't an further delay beyond those that they have already announced and that the media that originated the newest story was using information that Boeing had released two months ago. The verdict: Boeing is still sticking with the mid 1st quarter 2011 for first delivery but beyond that Boeing has not made any announcement of the pace of deliveries after the first airplane is in ANA's hands.

Air India has come out and said that they are expecting their first 787 in June 2011 which is in line with past reports. Still we will still have to see how the pace of rework goes after the completion of the flight test program in order to better gauge the delivery schedule of the 787s.

Meanwhile, Flightblogger reported the resumption of 787 part deliveries into Everett with the arrival of the wing set for the 31st 787 (ZA117 for ANA). There was a line move late last week where LN 25 (ZA230 for Air India) was moved to the paint hangar allowing ZA233 (also for Air India) to be loaded into the final body join spot.

Flightblogger: Boeing restarts 787 deliveries with arrival of wings for Airplane 31



Flight test activities continued this past weekend with the Boeing test flight fleet logging about 60 flight test hours over the last three days (Nov. 5 - Nov. 7). Some of the milestones include the 787/Trent 1000 fleet surpassing 2,000 flight test hours, the 6 test flight airplanes surpassing 75% of the required test flight hours (3,100 total), ZA001 surpassing 700 flight test hours flown, the test flight fleet surpassing 2,300 flight test hours, the 787/GE test flight fleet surpassing 50% of the required test flight hours, and the 750th test flight of a 787.

Also ZA006 undertook a marketing mission to Amsterdam and Paris in an effort to sell AF/KLM the 787. During this time, ZA006 was parked next to an Air France A380 overnight at Charles De Gaulle in Paris which would have made for a great photo.

747-8I, RC001 makes progress.

Boeing's other major passenger aircraft that's in development also is making progress as the first 747-8I achieved power on for the first time. Power on allows some testing of the aircraft's systems in the assembly hangar while assembly is on going and is an important milestone. Boeing plans a four month test flight program and first delivery in about a year from now. The reason for the short flight test program is that much of the testing has already or will be completed by the 747-8F.

Below is Boeing Press Release as well as video of the power on of RC001:

Boeing Achieves Power On for New 747-8 Intercontinental

EVERETT, Wash., Nov. 5, 2010 /PRNewswire/ -- Boeing (NYSE: BA) has completed the power on sequence for the new 747-8 Intercontinental. This milestone enables the program to begin functional tests on the airplane.

"This is a critical step in the assembly process for the new 747-8 Intercontinental," said Elizabeth Lund, 747 deputy program manager, Boeing Commercial Airplanes. "The airplane's systems are now live. This milestone is a reflection of the focus and hard work of our engineers, mechanics and suppliers."

Power on is a complex series of tasks that methodically energize and activate the airplane's systems. In this critical stage of the assembly process, the electrical, hydraulic and pneumatic systems are brought on line.

Mechanics connected the 747-8 to an external power cart to energize the flight-deck display and maintenance systems. The electricity coursing through the airplane's 133 miles (214 km) of wire will be as high as 105 kilovoltampere (kVa).

The program also activated the airplane's hydraulic and pneumatic systems. Pressurized to 3,000 pounds per square inch (psi), the hydraulics power the flight control surfaces, landing gear, brakes and steering systems. The 160 psi applied to the pneumatic system enables the airplane to operate the environmental control systems and the leading-edge flaps.

"We are very methodical in ensuring the integrity of the airplane's systems," said Todd Zarfos, vice president of 747 engineering, Boeing Commercial Airplanes. "This accomplishment is a key milestone in validating the design, installation and functionality of the electrical, hydraulic and pneumatic systems."

A video that gives you an inside look at the power on sequence is available at http://bit.ly/dlXgym.

The program is expected to complete assembly of the 747-8 Intercontinental in the first quarter of 2011. The airplane is scheduled to enter service in late 2011 following the flight test program.

The 747-8, which includes the 747-8 Intercontinental and the 747-8 Freighter, was launched in November 2005. Boeing has 109 orders for the 747-8 -- 33 for the 747-8 Intercontinental and 76 for the 747-8 Freighter. The first 747-8 Intercontinental is scheduled to deliver in late 2011.

The new 747-8 Intercontinental offers the lowest operating costs and best economics of any large passenger airplane, while providing enhanced environmental performance. The 747-8 provides new revenue opportunities that allow airlines to maximize profits. Eighteen feet longer than the 747-400, the 747-8 has 51 additional seats to accommodate 467 passengers in a typical three-class configuration, and it also offers 26 percent more cargo volume.

Boeing Video

Ten Months In...

The 787 test flight program reached milestone yesterday with 2,000 flight test hours accumulated in the 10 month old flight test program. The milestone was reached when ZA002 flew a 20 minutes test flight to Moses Lake Airport. However, through the last half of September and the first half of October there has been a very noticeable slowdown in the flight test program. In period from Aug. 15 to Sept. 14th, Boeing posted 362.5 flight hours on the 787 spread across 121 flights. From Sept. 15th to Oct. 14th, the 787s flew only 165 hours on 71 sorties. That's a reduction of over 54%. With ZA004 being out a month starting in November, Boeing will have to depend on the remaining three airplanes sustain the flight test program.

Boeing still has over 1,100 test flight hours to complete. The 787-Trent 1000 flight test fleet achieve another milestone by reaching 75% of the required (2,430) flight test hours. That means that the Trent 1000 flight test fleet has a little over 600 flight test hours to complete certification. Boeing says it has completed over 65% of the required testing conditions thus far.

Next month Boeing plans to change out the engines on ZA004 from the current Trent 1000 with package "A" to the package "B" powerplants. The change out should take about a month including ground testing and this airplane will be back in the air sometime in December. It does look like that the first few Trent powered 787s delivered to ANA will be the package A versions though I'm not sure when Rolls Royce will start delivering the package "B" to Boeing.

In the meantime Boeing has flown the Trent 1000 aircraft fairly aggressively in the last few days but I do still believe that they still have a long road ahead of them despite being almost three quarters of the way through the flight test program. If Boeing can fly the four test airplanes about six and a half hours a day for the next three months, they can achieve certification of the Trent powered 787s a month before first delivery. The GE powered airplanes are over 27% done with their test flight program but currently both airplanes are in lay ups and have not flown since early October. I'm still trying to find out when those airplanes are planned to return to the air.

While the test flight program continues on, Dominic Gates of the Seattle Times reported on the 787 that are piling up outside on Everett's flight line:

Dominic Gates: Boeing 787s stack up at Paine Field awaiting FAA approval

ZA102, the first production airplane to fly is now slated to have it's first flight around November 24th as the aircraft continues its final fitting out before being rolled out, presumably early next month.


Boeing Photo

Lastly, the 747-8I program achieved a milestone itself when the first airplane entered final body join. This aircraft should roll out at the end of this year or early next year with the flight test program due to start in early 2011.

Guy Norris has a blog post out that also details the 747-8F test flight program thus far:

Guy Norris: 747-8I Comes Together

Here's Boeing's Press Release:

Boeing Joins Fuselage Sections for First 747-8 Intercontinental

EVERETT, Wash., Oct. 15 /PRNewswire/ -- Boeing (NYSE: BA) moved closer this week toward completing assembly of the first 747-8 Intercontinental as mechanics in Everett, Wash., loaded the forward and aft fuselage sections to join with the wing and center section.

The 747-8 fuselage is 250 feet 2 inches (76.3 meters) long, which is 18 feet 4 inches (5.6 meters) longer than the 747-400. The stretch provides space for 51 additional seats to accommodate 467 passengers in a typical three-class configuration and offers 26 percent more cargo volume.

"Final body join is an important milestone for the 747 program," said Pat Shanahan, vice president and general manager of Airplane Programs in Boeing Commercial Airplanes. "It is a major step toward completing the structural integration and building out our all-new interior. We now have the first real look at the size and distinctive shape of the 747-8 Intercontinental. This is going to be a superb airplane for our customers both from an aesthetic and a performance perspective."

The 747-8 is the new high-capacity 747 that will give airlines the lowest operating costs and best economics of any large airplane while providing enhanced environmental performance. The airplane also features a 787 Dreamliner-inspired interior that will offer passengers a greater feeling of space and comfort.

The 747 program has orders for 109 747-8 Freighter and Intercontinental airplanes. Thirty-three of those are for the 747-8 Intercontinental, with orders coming from Lufthansa, Korean Air and eight VIP customers. The first 747-8 Intercontinental delivery is scheduled for late 2011 to a VIP customer.

Flightblogger details aircraft program delays, 787 poised to pass half way mark of test program

Flightblogger, in the last few days, detailed issues facing both Boeing and Airbus in their various aircraft development programs. Airbus is facing a delay that, according to a Bernstein Research report, could potential push back the delivery of the A350 into mid 2014. It is already widely known that Airbus has used up all remaining schedule margin in the program and has pushed out the start date of final assembly of the first aircraft as well as the first flight date by 3 months while at the same time reducing the test flight schedule by 3 months in order to maintain the mid-2013 delivery of the A350-900 to Qatar Airways. Airbus continues to struggle with weight and design issues with the A350 as it tries to start production activities at the same time. The result, it seems is that many suppliers are producing parts only to have Airbus hand them redesigns on those same parts.

Flightblogger: Three years before EIS, A350 forecasted to slip to 2014

Flightblogger also wrote about Boeing two most important commercial development programs being delayed further. The 787 is already two and half years late and an uncontained failure of a Trent 1000 test engines at Rolls Royce's test facility in Derby, UK is threatening to pull this aircraft's delivery further to the right. Boeing and Rolls Royce are investigating the failure and Roll Royce may have to repeat some certification tests before first delivery to ANA. Boeing has said that flight testing has not been effect to date and indeed, ZA002 is flying a long 14 hour test flight over the North Pole today to test the aircraft's navigation system. A t this hour as I write this the aircraft is still flying.

Flightblogger: 787 schedule in jeopardy following Trent 1000 testbed failure

Flightblogger: Regulatory authorities confirm Trent 1000 failure was uncontained

Boeing is still flying the Rolls powered 787s in the test flight fleet and in fact ZA002 is poised to make the longest 787 flight to date. It is projected to fly about 14 hours tonight having taken off at 7:54 AM PT. On top of this milestone Boeing is also poised to surpass 1,550 flight test hours. This would mark the half way point for the 78 flight test program (a total of 3,100 flight test hours are to be flown). It has taken Boeing over eight months to achieve this milestone and they will have to fly the remaining 1,550 flight hours over the course of the next three and half months in order to type certify the 787 aircraft. Again Flightblogger has a great article about ZA002's flight to the North Pole:

Flightblogger: ZA002 spending Monday going polar for 787's longest flight to date

Guy Norris of Aviation Week has a great description of the 787 navigation system:

Guy Norris: First 787 to the North Pole

Lastly, Flightblogger wrote about the 747-8I coming together and the assembly plans for Boeing largest passenger jet. RC001's main fuselage is being joined and all the large parts should be assembled together later this fall. The roll out should be around the end of the year with first flight in early 2011. However, Flightblogger is also reporting that the testing of the 747-8F is falling behind schedule and first delivery may not occur until 2011.

Flightblogger: First 747-8I begins to come together as 747-8F nears fresh slip

Boeing Flying the Wings Off 787 and 747-8F

This past few days since the Farnborough Air Show ended has seen Boeing flying the wings off both the 787 and the 747-8F. The 787 test fleet racked a few first during this past weekend including ZA001 and ZA002 going over the 400 flight hour mark. the 787 test flight fleet surpassing the 40% mark for test flight hours and the 400th flight of the 787.

During Sunday all 5 test 787s were flying at one point or another and Boeing had added well over 65 test flight hours during the period starting from July 23rd to July 25th. Boeing will need to fly the 4 Rolls Royce powered 787s about 10 hours a day combined everyday until the end of November if they hope to deliver the first 787 to ANA by the end of the year.

So far Boeing has accumulated about 1,293 flight hours on the 787 though I think their total is missing one flight. Boeing is also almost half way through to certifying the Trent 1000 powered 787. That version of the 787 needs 2,430 flight hours and Boeing has accumulated a little over 1,200 flight hours on the Trent powered aircraft. The test flight program for the GEnx-1B engines is just getting started and Boeing has less than 90 hour accumulated on ZA005.

Boeing also kept the 747-8F flight crews busy during this weekend with RC 501, RC522 and RC 503 (3 of 4 test aircraft) all flying at one point during this weekend. I believe RC 521 is conducting ground tests in Victorville.

Boeing has cast some doubt on whether it can finish the test flight program and deliver both these airplanes by the end of the year though they are maintaining the guidance for deliveries to start by the end of 2010. If the current pace of test flights becomes a long term (4-5 months) trend within each of these programs, then Boeing is well on their way to start deliveries in December. Careful observation of the test flight program progress for both the 787 and the 747-8F will allow us to know how they're progressing.

Fanborough, 2010 Day 4 and 787/747-8 flight testing

As the Farnborough International Air Show drew to a close, one leaves with the feeling that the industry is slowly turning the corner after a few years in the midst of the worldwide recession. The key was lessors coming in to buy a lot of narrowbody aircraft and rebuild their portfolios. There certainly wasn't a lot of widebody aircraft ordered at this year's airshow but those orders may just be around the corner for many carriers. Airbus, as usual, made a big splash at the air shows with many orders being announced for the first time. Boeing also announced a lot of orders but many were for airplanes that they have already booked.

However the surprise of the show was how well Embraer and Sukhoi did and well Bombardier did not. This may be a sign of things to come in the commercial airline industry and it serves as a warning to Airbus and Boeing.

Airbus:
Aeroflot - 11 x A330-300
Air Lease Corp - 31 x A320, 20 x A321
Garuda Indonesia - 6 - A330-200
GECAS - 60 x A320
Germania - 5 x A319
Hong Kong Airlines - converted 15 XA330 to 15 x A350 (MoU) ordered 10 x A330 (MoU)
LAN - 50 x A320 (MoU)
RBS Aviation - 53 x A320 (previously booked as unidentified customer)
Thai Airways - 7 x A330-300 (MoU)
Virgin America - 40 x A320 + 20 x A320 options (MoU)
Total - 5 x A319, 91 x A320, 20 x A321, 17 x A330

ATR:
Air Lease Corp - 10 x ATR-72-600
Azul - 20 x ATR-72-600
Golden Airlines - 2 x ATR-72-500
Lao Airlines - 2 x ATR-72-500
Total - 30 x ATR-72-600, 4 x ATR-72-500

Boeing:
Air Lease Corp - 54 x 737 + 6 x 737 (options) (MoU)
Air Austral - 2 x 777-200LR (previously booked as an unidentified customer)
Alaska Airlines - 2 x 737-800 previously booked as an unidentified customer)
American Airlines - 35 x 737-800 (not announced at Farnborough)
Avolon Air Lease - 12 x 737 (ordered in 2009)
AzerBaijan Airlines - 1 x 767-300ER, 1 -767-300F, -2 x 737
Emirates - 12 x 777-300ER (30 total, 18 were previously ordered this year as an unidentified customer)
GECAS - 40 x 737-800
Norwegian Air Shuttle - 15 x 737-800 (exercise of purchase rights)
OK Airlines - 10 x 737-800 (previously booked as an unidentified customer)
Qatar Airways - 2 x 777-200LR (previously booked as an unidentified customer)
RBS Aviation - 43 x 737-800 (previously booked as an unidentified customer)
Royal Jordanian Airlines - 3 x 787-8 (previously ordered as an unidentified customer)
Total - 90 x 737, 2 x 767, 12 x 777-300ER

Bombardier:
QANTAS Airways - 7 x Q400
Qatar Airways - 2 x G5000 Business Jets, 1 x Challenger 605
UFO Russian Customer - 4 x Global Express XRS
Vista Jet - 4 x Global Express XRS, 2 x Challenger 605
Total - 10 x G5000 & Global XRS, 3 x Challenger 605, 7 x Q400

Embraer:
Air Lease Corp - 15 x E190
Azul - 5 x E195
Flybe - 35 x E175
Republic Airlines - 24 x E190 (LoI)
Trip Airlines - 2 x E190
Total - 35 x E175, 17 x E190, 5 x E195

Sukhoi:
Kartika Airlines - 30 x SSJ-100 Super Jets (MoU)
Orient Thai Airlines - 12 x SSJ-100 Super Jets
Pearl Airways - 30 x SSJ-100 Super Jets
Total - 42 x SSJ-100

787 and 747-8 Test Flying

Yesterday, Boeing flight test division got very busy. They flew 3 of 4 747-8F and 4 of 5 787s. This included the first flight of RC503, the second production 747-8F that will be delivered to Cargolux late this year or early next year. Boeing is trying to make up ground in the 747-8 flight test program.

The 747-8F program has the most ground to make up and Flightblogger has an article explaining why the program is behind. Read it here:

Flightblogger: In Context: Why Boeing's Jumbo Freighter May Slip to 2011

The 787 got a big lift with many of the test flight airplanes flying during the day though not all at the same time. ZA001 took the longest test flight of the day which clocked in at just under 8 hours. Boeing will need to fly the Rolls Royce powered 787s at least 10 hours a day everyday if they hope to deliver the first airplanes to ANA by the end of this year.

Big Day for the 747 Program

Lots of happenings at Boeing for the 747 program. A lot of positive news about this program coming out from Boeing and other places. In short they are:

1. The 747-8F has received it TIA (Type Inspection Authorization) so now FAA engineers and inspectors will ride along to certify the 747-8F.
2. Boeing started fuselage assembly of the first 747-8I.
3. A 747-8F for Korean Air Cargo made its appearance on the Everett ramp today in full Korean Air livery joining the 747-8F for Cargolux.

Boeing Photo

The start of fuselage assembly represents a major milestone in the 747-8I program. Boeing has already been working on the wings but as you can see from the Boeing photo, the iconic shape of the 747 is starting to become reality for the newest version of the aircraft. It will be amazing to see the full aircraft, with it stretched upper deck, completed sometime this fall and prepared for its first flight scheduled to take place late this year or early next year. Here's Boeing's press release:

Boeing Begins Fuselage Assembly for First 747-8 Intercontinental

EVERETT, Wash., June 14 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) began fuselage assembly of the first 747-8 Intercontinental at the factory in Everett, Wash. Mechanics loaded panels for the 31-foot, 8-inch (9.6 m) long front section of the new airplane into the assembly tool. The panels are part of section 41, the area of the fuselage that houses the flight deck on the upper deck and the forward passenger cabin on the main deck, an area that most airlines typically configure with first class seating.

The 747-8 Intercontinental is the new, high-capacity 747 that offers airlines the lowest operating costs and best economics of any large passenger airplane while providing enhanced environmental performance. Boeing has 109 orders for the 747-8 -- 33 for the 747-8 Intercontinental and 76 for the 747-8 Freighter. The first 747-8 Intercontinental is scheduled to deliver in late 2011.

Randy Tinseth put up a few more great pictures of the assembly of the first section 41 for the 747-8I on his blog. First Look - 747-8 Intercontinental.

Later in the day Boeing announced that the 747-8F achieved a major milestone in receiving the Type Inspection Authorization from the FAA. This now means that Boeing will conduct certification flight tests with the FAA on board as the organizations deems the aircraft safe enough to allow its personnel on board for test flights. The 747-8F program has gotten off to a rocky starts but now seems to be gathering momentum. It still remains to be seen if Boeing can deliver the aircraft to Cargolux on time by the end of this year. Here's Boeing's press release:

Boeing 747-8 Freighter Receives Expanded Type Inspection Authorization

EVERETT, Wash., June 14 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) received expanded type inspection authorization (TIA) from the U.S. Federal Aviation Administration (FAA) for the 747-8 Freighter on June 11. This authorization clears the way for FAA personnel to participate in test flights and collect required data.

"This is a major step in our effort to test and certify the 747-8 Freighter for our customers," said Mo Yahyavi, vice president and general manager for the 747 program, Boeing Commercial Airplanes. "The airplane is performing well in the tests. We have demonstrated the airplane's readiness to move onto the next stage in the flight-test program through tests at a variety of speeds, altitudes and configurations."

With the issuance of TIA, the 747 program is beginning expanded certification testing. During this phase of testing, the extremes of the flight envelope are explored. Testing conditions include operations in hot and cold weather as well as takeoffs and landings at high-altitude airports. In addition, over-speed conditions, hard landings and engine-out conditions are tested.

"The airplane is handling beautifully," said Mark Feuerstein, 747 program chief pilot, Boeing Test and Evaluation. "It is a joy to fly."

The entire flight-test program calls for a total of about 3,700 hours of ground and air testing. The first 747-8 Freighter delivery is planned for the fourth quarter of this year.

Photo courtesy of David Parker Brown

Lastly, Dave Parker Brown of Airlinereporter.com, got some terrific pictures of the third 747-8F to come out of the final assembly hall at Everett. The aircraft is destined for Korean Air Cargo when the certification program is complete. You can see the other pictures by Dave by clicking here.

Flightblogger has a couple of posts about todays 747 events:

Flightblogger: FAA grants expanded type inspection authorisation to 747-8F

Flightblogger: Korean Air Cargo first 747-8F revealed as program earns TIA

787 and 747 News - June 10, 2010

Flightblogger and Guy Norris reported just yesterday that the FAA has moved one step closer to giving Boeing approval for type commonality for crew qualifications between the 787 and the 777 aircraft. Boeing wants to have this approval to allow 777 pilots to be qualified to fly the 787 after only 5 days of training. In doing so this would allow airlines to have one pool of pilots that would be able to fly both aircraft with minimal costs. The savings would be huge and bolsters the 787s economic case.



According to Guy Norris, the approval needs to be completed in three steps. The first is systems which has been completed. The second is handling qualities...both aircraft should have similar handling qualities. It is this second step that has been completed and approved. The last step is validation of the training course for pilots which includes the 787 check rides with the FAA. There is no word on when the third step will be completed but I have to assume that Boeing would like to have it done prior to first delivery to ANA who is a large 777 operator.



ZA001 is still in layup after having its engines changed out and should fly again towards the end of the month. Boeing is also adding artificial ice shapes to the leading edges for tests and then the airplane should be at Edwards Air Force Base later this summer for Vmu (velocity minimum unstick) testing. Here ZA001 will basically drag its tail on the ground and see what the slowest speed the 787 can take off at. ZA004 is also expected to be back in the air by the end of June for flight loads testing. It is currently getting additional instrumentation in order for them to conduct the testing. ZA002 and ZA003 are currently flying with the Boeing test fleet accumulating over 938 hours.

Guy Norris : 787 closer to 777 commonality approval


Flightblogger : Carriker: 787 designed with 777 handling in mind

Flight testing appears to be going very well for the 787. So much so that Boeing is closer to deciding to send the 787 to Farnborough. As I had reported earlier, Boeing will most likely not make a decision until early July but odds are that they will send ZA003 to Farnborough. Flightblogger reported yesterday that Boeing is planning to send both ZA003 (787) and RC503 (747-8F painted in Cargolux livery) to Farnborough. Later Boeing tweeted that they're "planning on the 787" but "the 747-8 is looking less likely." This is pretty much true in my opinion as Boeing is behind in flight testing of the 747-8F. I don't think they could spare the aircraft or the time to send the aircraft to Europe.

Flightblogger : Boeing's Farnborough Outlook ZA003 and RC503

Boeing Photo


Lastly, Boeing showed solid proof of the progress of the 747-8I. The first fuselage panels of the aircraft are now in Everett. The first airplane should be rolled out towards the end of this year with first flight early next year.

First 747-8F in Cargolux Livery emerges from Boeing paint hangar

Boeing Photo

UPDATE: Cargolux has more pics of their new 747-8F on it web site. Click HERE to see them.

Boeing has painted the first 747-8F for delivery to Cargolux, the 747-8F launch customer. The first 747-8F is still scheduled for delivery at the end of the year though there is some concern that the test flight program is running behind schedule. Here's Boeing's Press Release:

News Release Issued: June 7, 2010 9:01 AM EDT

Boeing 747-8
Emerges From Paint Hangar in New Cargolux Livery

SEATTLE, June 7 /PRNewswire-FirstCall/ -- The first Boeing (NYSE: BA) 747-8 Freighter painted in customer livery emerged today from the Boeing paint hangar in Everett, Wash. The airplane sports an updated livery for launch customer Cargolux. The Luxembourg-based cargo operator has a total of 13 Boeing 747-8 Freighters on
order.

Boeing delivered the last Cargolux 747-400 Freighter with a unique transition paint scheme featuring fading stripes. The new livery on Cargolux's 747-8 Freighter is an evolution from the current design and marks the start into a new era for the company.

"The design stands for continuity and commitment while confirming the fundamental principles that made Cargolux successful. The red, white and blue stripes symbolize the company's roots in Luxembourg, its hub and home base," said Ulrich Ogiermann, chief executive officer of Cargolux. The new livery features a distinctive new red tail and an additional logo on the belly further promotes the brand.

Boeing will deliver the first 747-8 Freighter to launch customer Cargolux in the fourth quarter of this year.

787 and 747 news

Here's a rundown on news bits regarding the 747-8 and 787 programs.

Boeing and ANA will test the 787 in Japan this fall. No word on when this fall it will take palce but theDreamliner will be spending a week flying around a select few Japanese airports and allowing ANA staff to perform maintenance during the testing.

Dreamliner Test Flights to Start This Fall in Japan

In a related story, ANA is planning to start flying the 787 on international revenue service in March, 2011 after taking delivery in November, 2010. Prior to next March international debut for the ANA 787, the airline plans to fly the airplane on domestic service. There you have it folks...ANA is expecting first delivery in about 6 months. ANA also plans to start pilot training in September.

All Nippon Plans First 787 Overseas Flights in March

Flightblogger: ANA sees November 787 delivery, January EIS, March International Debut

Yesterday, ZA002 performed a 12 hour test flight out of Victorville. Sources have told me that testing during this flight included, NGS/Tank Thermal Testing, airspeed calibrations, and TEVC (trailing edge variable camber) cruise optimization testing. The same sources said that testing went so well that additional test conditions were also completed during the same test flight. Both ZA001 and ZA004 are still undergoing work on the ramps. ZA005 will start the mini-gauntlet on June 6th (this weekend) and then start the run up for first flight on June 16.

RC521 (747-8F) in tug collision, Boeing details test flight program for the fourth 747-8F, and engineers fix the flap buffet issue on the 747-8F. Flightblogger has a great update including the imminent start of NAMS testing on RC521 as well as what roles the 4th test flight aircraft (RC503) will in the 747-8F flight testing.

Flightblogger: Boeing details role of fourth 747-8F flight test aircraft

Lastly, some news about the 787 competitor. Louis Gallois, CEO of EADS is saying that much of the schedule margin in the A350 program has been eaten up and that from a scheduling perspective, the program is "tense." The program has already delayed final assembly and first flight on the first A350 though they have not delayed the first delivery which is scheduled for 2013.

Bloomberg: Airbus A350 Timing ‘Tense’ as Gallois Takes Cue From Dreamliner

Tidbits from the Boeing Investors Conference

Here are some main points from today's Boeing Investor's Conference

• 787 sold out beyond 2012
• 737 Sold out through 2012
• 787 facility in Charleston will be self sufficient
• Use 787 earnings toward 737 successor/re-engine and 777 improvements/777NG
• Expect 787 margins to grow over time
• 787 production model is the future just need to get it right
• Commercial aircraft orders for Boeing to be better this year vs last year
• 787 has not flown as many hours as they had hoped to have at this point but efficiency of flights are high
• 747-8 TIA to be in hand in a few days
• Talking to customers about either re-engining the 737 or building a whole new airplane
• Improved on 787 final assembly costs; take out about half the cost of final assembly for airplanes 7 to 21
• 747-8I has 70% of detailed engineering completed
• Boeing adds a fourth 747-8F to the flight test program
• 737 plans to be announced this fall
• 787-9 final configuration this fall; start final assembly of first 787-9 in 1st quarter 2012
• Reducing weight on the 787-9; hope to have it fly 8,150 nautical miles
• Plan to incorporate -9 weight savings into the 787-8 to improve that airplane
• Boeing completed 1,450 test conditions on the 787 flight test; retired a significant amount of risk
• No major changes required on the 787
• Boeing has a day to day plan to finish test flight and achieve certification
• Boeing needs less than 90 hours/month per aircraft of flight time to certify the 787
• ZA100 power on planned for summer
• 787 is aerodynamically stable no need to change the outside lines
• Boeing has already flown or tested extreme conditions on the 787
• 5th 787 to fly in the next few weeks (ZA005)
• Boeing now transitioning from testing phase to demonstration phase
• Seeing improvements in production and in the supply chain
• Boeing will see almost a 70% increase in completion between airplane 23 and airplane 16
• 50 pilots have flown the 787
• Shear tie issue not a huge concern; did not drive the decision to halt deliveries to Everett
• GEnx-1B powered 787 to be certified in 1st quarter of 2011
• Submittal of FAA required docs and testing to be done before November for certification purposes.

If anyone had listened to the conference and wishes to add anything significant, please contact me.

Boeing suspends 787 shipments for one month

Boeing has halted 787 part inflows into Everett for one month to allow its supplier partners to catch up on work on which they had fallen behind. The halt is to last 24 production days (4 full weeks plus 4 full days which will allow the suppliers to catch up to work for the follow on airplanes starting with LN 23 for JAL. There is some part shortages as well as some engineering changes that the suppliers have incorporated but need more time to fully get up to speed on them.

Work will continue on all the airplanes at Everett though so there won't any slow down of the pace of work there. LN 19 through LN 22 are in various phases of production with LN 22 just starting the final assembly process. Thus far all the planned deliveries are unaffected as Boeing has some production schedule margin built in.

Flightblogger, HeraldNet and the Seattle PI have stories on this late breaking news:


Breaking: Boeing halting 787 deliveries to Everett until June

Boeing 787 suppliers play catch up; Dreamliner work in Everett continues

Boeing holding 787 Dreamliner section shipments for 24 days

In a related story, a local Seattle TV station, King 5 News, says that Boeing is filling up the Everett flightline with built 787s that won't be able to be delivered until the certification is achieved. They are starting to run out of room at Everett an will soon store them at parking spots all around Everett Field including new the Future of Flight Museum.

Boeing problem: Too many 787s, not enough room

Lastly, a 747-8 breaking story. I was told earlier this evening that Boeing is now going to have a fourth 747-8F join the flight test program. The decision was just recently made. Boeing will now use LN 1424 (2nd production 747-8F, RC502) for test flights. This aircraft won't be equipped with test flight instrumentation and will conduct engineering test flights. No word on when it will join the test flight fleet. Currently it is parked out on the Everett flightline and is unpainted.