787 may fly on Dec. 14th

Photo by Liz Matzelle

Sources have told me that Boeing is targeting Dec. 14 at 10AM for the first flight of the 787.

This schedule is dependent on three important tasks being completed:
1. Detailed analysis of wing limit load test
2. Gauntlet testing (presumably done concurrently with the detailed wing load limit analysis)
3. Low/High speed taxi test and rejected take off tests

Sources have also said that ZA001 can start engine runs as early as this week.
ZA002 is not ready to undertake any testing as its fuel tanks are not closed or have had an aqueous wash after the modifications.

The immediate question is can Boeing pull it off so soon? They can in my opinion. When Boeing announced the latest delay, they were one week away from first flight and had completed all the major gauntlet testing and were about to start taxi tests, some of which they did do (low speed). With the potential clearance of the side of body flaw in about 10 days, Boeing would be back to the same spot they were on June 23rd. Boeing can concurrently carry out the detailed analysis of the static tests along with the gauntlet retesting as well as conduct low speed taxi runs up to the point that the detailed analysis is complete during those next 10 days. If it done by Dec. 10th then Boeing can have four days to do high speed taxi runs and rejected take off testing and go immediately into flight test mode on Dec. 14th.

Finally I reported that the 787 and 747-8 would make the first flight on the same day. That has since been disproved and the 747-8F will make it's first flight on Jan. 14th as I had posted earlier.

UPDATE - Flightblogger also is reporting the same news that ZA001 can be flying as early as Dec. 14th weather permitting.

First Flight Countdown Begins for 787

787 passes static wing load test

Future of Flight Picture

This evening several sources reported that the 787 static test air frame had passed the static wing load tests. This was later confirmed this evening in a Boeing press release which is below:

Boeing Completes 787 Dreamliner Static Test

EVERETT, Wash., Nov. 30 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) today completed the static test necessary to validate the side-of-body modification made to the 787 Dreamliner. The company expects a full analysis of the test results to be concluded in approximately 10 days. A successful test result is needed to clear the airplane for its planned first flight next month.

During today's test on the 787 Dreamliner static test airframe, the wing and trailing edges of the airframe were subjected to its limit load -- the highest loads expected to be seen in service. The load is about the same as 2.5 times the force of gravity for the wing.

Boeing announced on June 23 that it was necessary to reinforce an area of structure at the side-of-body section of the 787. The modification entails installing new fittings at 34 stringer locations within the joint where the wing is attached to the fuselage. The modifications were completed on the first two flight-test airplanes and the full-scale static test airplane earlier this month.

"Today's test was an important milestone for the program. We will confirm the test results after the completion of our detailed analysis," said Scott Fancher, vice president and general manager of the 787 program.

Boeing engineers still needs to finish detailed analysis of the test data but it's looking very good. ZA001 and ZA002 are both back out on the flightline and it's expected that ZA002 will perform additional taxi tests this week. The detailed analysis should take about 10 days to complete but I expect that during this time Boeing will carry out the additional and needed gauntlet testing as well as taxi tests on the 787 in advance of the 787 first flight.

Now according to Matt Cawby's blog, both 787 ZA001 and 747-8F RC501 will attempt their first flights (B1 flight) on December 22nd. While this date is expected for the 787 this is a surprise for the 747-8F and is an attempt to take advantage of maximum exposure on both these aircraft and to show that these programs are back on track.

Matt Cawby's Nov. 30th Blog Post

Earlier both the Seattle Times and Flightblogger reported that the 787 had passed the crucial wing load test to 100% of design loads (the ultimate or 150% design load test will come in 2010 and is not needed for first flight but needed for FAA certification). The passing of the design load limit test means that the side of body fix designed by Boeing engineers works according to their computer models.

Seattle Times

Flightblogger

Wing Load test started on static test 787

Matt Cawby reported on his blog today that Boeing has started a wing load test on ZY997, the 787 static test air frame. More on this when I get more information.

Matt Cawby's Nov. 27 blog post

Other news from the aviation world

We all know the aviation world doesn't revolve around the 787...yet, so here some other interesting tid bits to tide you over until the next 787 update.
Heathrow is demolishing T2 to make way for a brand spanking new T2 that will replace the old T2 and T1. Looks real nice to me especially since T2 has been around since 1955, it's time for a change.
The first phase of the project should be done by 2013 and the second phase should be completed by 2019.

Introducing Heathrow's New Terminal 2

Moving on to other topics. Looks like the A400M may beat the 787 into the skies. There's word going around that first flight for the European military transport is penciled in for November 30 (2009). The aircraft has already completed one set of low speed taxi tests so the Nov. 30th date is not out of the realm of the possible.

A400M Taxi Trials

Lastly, there was an interesting report out on the heels of EADS admission that the A380 is a matter of concern. With only 202 orders over the past 9 years since the aircraft was launched and a lot of customer deferrals for the aircraft, Airbus is going to have great difficulty getting the production rate up to any meaningful number let alone 40/year that they had hoped they would achieve in 2010. The fact that Lufthansa's first A380 has been delayed from the spring 2010 into the summer doesn't make any one feel more confident about the direction ofthis program. This can effect EADS' other programs especially the A350. Here's a very interesting research piece from Gerson Lehrman Group.

Airbus Battles with Continued A380 Woes

Boeing shows off its newest member of the 747 family

Randy Tinseth post a great post full of pictures and video of the 747-8F heading for the paint hangar as well as pics after the paint job was done. Great pics and you can truly appreciate the length of the 747-8.

It looks incredible. First flight is still penciled in for January 14th, 2010.

Let It Roll

Can 787 surge help the KC-767?

Leeham analyst Scott Hamilton put out a very interesting piece on his blog suggesting that the 787 production surge that is going to take place in Everett prior to start of the production run in North Charleston, SC will lead to lower production cost and ultimately a lower bid price on the KC-767 Tanker when compared to the EADS KC-330. This may be a huge advantage for the KC-767.

Read on here.

787 still tracking for Dec. 22nd first flight

According to sources Boeing is still tracking to a first flight on December 22nd. Boeing hopes to start testing the fix on the static air frame after the Thanksgiving holidays (next week) and verify what their computer models are telling them.

Once that is complete then the way should be clear to restart pre-flight gauntlet tests followed by taxi tests and then first flight.

Additionally, the remainder of the test fleet as well as the production models completed thus far should go through the side of body modification in fairly rapid order.

I would expect that Boeing should have a good understanding if the side of body modifications work soon after they complete the tests. They will still have to review the test results with the FAA and get their approval prior to the continuation of the test program.

Flightblogger: 787 Fleet location

UPDATE (11/22/2009): ZA002 has been moved out to the Everett flightline and it seems that all the wing to body fairings have been reinstalled indicating that reassembly tasks maybe complete. See a picture of the Everett flight line by clicking here.

Flightblogger posted a great summary of where all the 787s are and the status of each aircraft

ZA001/LN1 : In paint hangar undergoing reassembly and should move to building 40-24 (767 line) this weekend to complete those reassembly tasks

ZA002/LN2 : Finish modifications and is in building 40-24 for reassembly tasks

ZA003/LN3 : In building 40-24 under going side of body modifications

ZA004/LN4 : At the ATS Hanger under going side of body modifications

ZA005/LN5 : On the Everett flightline awaiting it's turn for side of body modification

ZA006/LN6 : On the Everett flightline awaiting it's turn for side of body modification

ZA100/LN7 : On the Everett flightline awaiting it's turn for side of body modification

ZA101/LN8 : On the Everett flightline awaiting it's turn for side of body modification

ZA102/LN9 : At the ATS Hangar awaiting it's turn for side of body modification

ZA103/LN10 : In building 40-26 undergoing final assembly

ZA104/LN11 : In building 40-26 undergoing final assembly

ZA105/LN12 : In building 40-26 undergoing final assembly

ZA115/LN13 : In building 40-26 undergoing final assembly

ZA116/LN14 : Parts are arriving (horizontal stab and wings in da house)

Flightblogger : Getting Oriented

Boeing Announces Charleston, SC Groundbreaking

Boeing Image

Well now it's underway. Can't wait to see the first 787 rolling out in about 18 months or so

Boeing Breaks Ground on Second 787 Assembly Line in North Charleston, SC

Boeing facility expands production capability and increases footprint in South Carolina

NORTH CHARLESTON, S.C., Nov. 20 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) today held a groundbreaking ceremony to mark the start of construction for the second final assembly site for the 787 Dreamliner program at its Boeing Charleston facility. The facility also will have the capability to support the testing and delivery of airplanes.

"Today's event marks the beginning of an expansion plan that will strengthen the 787 program and allow us to continue building on the footprint we have established in South Carolina with Boeing Charleston and Global Aeronautica," said Jim Albaugh, president and CEO of Boeing Commercial Airplanes. "Locating the second line in North Charleston will allow Boeing to successfully compete in the aerospace market and grow for the long-term benefit of many stakeholders."

Today's groundbreaking ceremony was attended by Albaugh; South Carolina Gov. Mark Sanford; Sen. Lindsey Graham; Sen. Jim DeMint; Rep. Henry Brown; Rep. James Clyburn; State Sen. Hugh Leatherman; State Sen. Glenn McConnell; State Rep., Speaker of the House Bobby Harrell; Charleston County Council Chairman Teddie Pryor, Sr.; North Charleston Mayor Keith Summey and other key officials from South Carolina. Anita Zucker, chairperson and CEO of The InterTech Group, Inc., served as master of ceremonies for the event.

Boeing Charleston performs fabrication, assembly and systems installation for the 787 aft fuselage sections. Global Aeronautica, which is 50 percent owned by Boeing, is responsible for joining and integrating 787 fuselage sections from other structural partners.

"We look forward to expanding our capability in South Carolina through our existing site, while maintaining our commitment to the Puget Sound region where Boeing Commercial Airplanes remains headquartered," said Albaugh. "Puget Sound will continue to design and produce airplanes, including the 787."

The 787 Dreamliner will be more efficient, quieter and have lower emissions than other airplanes while offering passengers greater comfort and the convenience of direct, nonstop flights between more cities around the world. Fifty-five customers around the world have ordered 840 787s since the program was launched in April 2004, making the Dreamliner the fastest-selling new commercial jetliner in history. The 787 family of airplanes will carry 210 to 330 passengers on flights up to 8,500 nautical miles (15,750 km).

Dow Jones confirms Dec. 22nd first flight date

I want to thank Dow Jones for confirming what I had reported 10 days ago!!!

Dow Jones 787 First Flight Date

First 747-8F out of paint Hangar

Boeing Photo

Boeing showed off the newest version of the 747 painted in the Boeing "light" scheme. It will now proceed for fueling tests followed by APU start and then first engine start and intermediate gauntlet.

In a little bit of 787 news, the fatigue test air frame is now in the temporary tent hangar on the Everett flightline which may mean that this air frame may be next to undergo the side of body modification. A 747LCF also delivered the next horizontal stabilizer for Dreamliner 13.

787 vs A400M, Irish bookmakers taking bets on first flight

Ok, so who's up for placing a bet? Irish bookmaker, Paddy Power, is giving the 787 1-2 odds for making it into the air before the A400M which is at 6-4. Both planemakers are saying that they expect first flight for these two airplanes before the end of the year.

Boeing's Dreamliner Odds-on For First Take Off

Boeing confirms completion of mods on static air frame and Dreamliner 2

Both Photos Courtesy of Boeing

This out from Boeing early (very) this morning:

Boeing Completes Side-of-Body Installations on Two More 787
Dreamliners

EVERETT, Wash., Nov. 16 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) has completed installing reinforcements within the side-of-body section of two more 787 Dreamliners.

Over the weekend, employees at Boeing's facility in Everett, Wash., finished reinforcing the full-scale static test airframe and the second Dreamliner designated for flight test. Installations were completed Nov. 11 on the first flight-test airplane.

The modification entails installing new fittings at 34 stringer locations within the joint where the wing is attached to the fuselage.

"Our focus now is on completing the static test later this month, which will validate the modification," said Scott Fancher, vice president and general manager of the 787 program. "Concurrently we are restoring the airplanes and completing the functional tests required to fly by the end of the year."

The static test airframe is being refitted with strain gauges and instrumentation required for testing. Access doors, systems, seals and fasteners removed from airplane No. 2 to provide access are being restored in preparation for continued testing on the airplane. The first 787 also is being restored.

Fancher said the program is on track to fly the 787 by the end of the year.

"We are building momentum with each milestone we achieve," Fancher said. "This team is focused on its goals and bringing us ever closer to first flight."

I'm assuming that Dreamliner 2 will finish up reassembly activities inside 40-24. Additionally, Matt Cawby is reporting that the fatigue test air frame and Dreamliner 2 (ZA002, LN2) will swap places with Dreamliner 2 going into building 40-24 and the fatigue test air frame taking its place on the flightline prior to undergoing modifications for the side of body join.

Matt Cawby's 787 Update

787s on the move

According to Matt Cawby's blog, Dreamliner 2 (ZA002, LN2) has apparently completed it's side of body modifications and will be moved out of the temporary hangar on the Everett flightline.

In it's place Dreamliner 4 (ZA004, LN4) will be moved from the ATS hangar where it currently resides into the temporary hangar on the flightline for the modification work.. Dreamliner 1 (ZA001, LN 1) conducted VHF and HF radio checks but no word on when it will be pulled out of the paint hangar.

Since Boeing indicated that the modifications on ZA002 and ZY997 (static test) were to be completed within days, it does stand to reason that Boeing should be able to conduct the wing stress test on ZY997 within the next few weeks since I do believe the mods should be done on that aircraft too.

With Dreamliner 2 moving out onto to the flightline, Boeing will have the following 787s outside:
Dreamliner 2, Dreamliner 6, Dreamliner 7 and Dreamliner 8.

At last report Dreamliner 3 and Dreamliner 4 are at the ATS hangar and Dreamliner 5 is in building 40-24 (767 final assembly line). ZY998 (fatigue test) I believe is also in 40-24.

Matt Cawby's Blog

WSJ: Another 787 issue

The Wall Street Journal reported today that Boeing had discovered an issue with composite delamination while installing the side of body fix on ZA001.

Now Boeing has responded that the issue has been resolved and that they ar still tracking first flight for around the end of the year.

So is this a real issue with the airplane or is it a tempest in tea pot?

In my opinion if the issue was as serious that the Wall Street Journal is making it out to be then Boeing wouldn't be closing up panels and reinstalling equipment on the airplane that had exhibited this delamination issue. Also as far as we know ZA001 is the only aircraft to have shown this delamination issue with the freeze plugs and is confined to a small area. Yet the Wall Street Journal went ahead and over-sensationalize the issue.

Now people are inevitably going to bring up the old refrain "Well how can we trust what Boeing says"

The answer well they didn't fly when they realize the side of body joint is a serious issue and if this delamination problem is a safety of flight issue then they won't fly but it truly does sound like this is a nothing issue.

Read on:

Wall Street Journal article

Randy's Blog: Takin' Care of Business

Bloomberg article

Boeing Announces that Side of Body Fix Complete on 1st 787

This just out of Boeing confirming what Flightblogger had reported just a couple of days ago, what is interesting is that ZY997 and ZA002 are not too far behind ZA001 which means a very steep learning curve for the fix to be installed. Boeing expects to verify the fix on the static test air frame later this month:

Photo of ZA001 in the Paint Hangar

Courtesy of Boeing

Side-of-Body Installations Complete on First Boeing 787 Dreamliner

EVERETT, Wash., Nov. 12 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) has completed installing reinforcements within the side-of-body section on the first 787 Dreamliner.

The modification entails installing new fittings at 34 stringer locations within the joint where the wing is attached to the fuselage. Installations were completed yesterday.
Boeing expects to complete the installations on the static test airframe and the second flight-test airplane in the coming days.

"Completing this work is a significant step toward first flight. We continue to be pleased with the progress of the team and remain confident the first flight of the 787 Dreamliner will occur before the end of the year," said Scott Fancher, vice president and general manager of the 787 program. "We will test the modification on the full-scale static test airframe later this month. As soon as we confirm the loads are being handled appropriately in the joint we will complete preflight activities on the
airplane."

Once the modification is complete on the static test airframe, it will be refitted with strain gauges and instrumentation required for testing. Access doors, systems, seals and fasteners removed from airplane No. 1 to provide access are being restored in preparation for continued testing on the airplane. Boeing continues to install fittings on the fatigue test airframe and the remaining flight-test airplanes. Other airplanes will be modified in the weeks ahead. Overall, the work on modifying airplanes is progressing well, Fancher said.

"We have a strong and capable team that has performed exceptionally well," Fancher said. "I'm very pleased with the team's dedication to meet our commitment to fly before the end of the year."

After airplane No. 1 is restored, the flight-test team will perform another set of gauntlet and taxi tests to ensure that all systems are ready for flight. Fancher noted that with the exception of a single high-speed taxi test, all remaining flight-test activities have been successfully completed on the first flight-test airplane.

Charleston Ground Breaking on Nov. 20th

Mike Mecham at Aviation Week posted on "Things With Wings" blog that Boeing will have the ground breaking ceremony for the Charleston final assembly line next Friday, Nov. 20th. The construction is expected to take about a year and a half and should allow Boeing to produce its first 787 by early 2012.

One interesting detail in his report is that there will be two buildings and the paint shop will be located within the building that also houses the final assembly line as oppose to Boeing Everett set up where all aircraft produced there must be towed across a bridge to the other side of a highway to the paint hangars.

The second building will house the delivery center, storage facility and probably offices.

Mike Mecham : Charleston Welcome

Latest 787 schedule info from Flightblogger

Flightblogger just post some more information regarding the ongoing side of body fix and the schedule for the remainder of this year.

In his post, Flightblogger reports that ZA001 essentially has completed its side of body modifications while reaffirming that first flight for ZA001 is due to take place around the December 22nd date that I reported yesterday.

Flightblogger also reported that the testing of the fix on the full scale static test air frame will take place in late November followed by detailed analysis of the test results prior to restart of testing on ZA001. Starting today, Boeing will begin the task of reinstalling systems and panels on ZA001 as well as doing a through cleaning of the aircraft which probably also include an aqueous wash of the fuel tanks again.

Flightblogger: ZA001 wing fix complete

Update: Guy Norris at Aviation Week also has a post up on the 787 in his blog:

787 Wing Fix

First Flights!

According to sources, Boeing has target dates for the first flights for the 747-8 and 787-8.

The first flight for the 787 is targeted for December 22, 2009.

The first flight for the 747-8 is targeted for January 14, 2010.

I do have independent confirmation of these dates but as with everything with regards to these two airplane programs, the question remains if these dates are achievable. Time will tell.

2nd production 787 moved to flightline

While we and the rest of the world waits for the first flight of the 787, Matt Cawby got video and pictures of the 2nd production 787 out on the Everett flightline. The aircraft was moved out the paint hangar 45-03 and onto the ramp at Everett. The aircraft is registered as JA804A.

Inside building 40-26, Boeing workers continue to put together 787s LN 9 to LN 12 (all for ANA). It is expected that LN 13 should be in the Everett factory very soon.

You can view Matt Cawby's picture by clicking here you can also view his video of the aircraft roll out here. Notice that this aircraft also does not have its engines attached yet. That will happen closer to the delivery time.

Finally some 787 News

Well after a few weeks without any news of the 787's journey to first flight, Guy Norris at AWST put a posting this evening saying that Boeing is targeting a first flight for late December. Work is still not yet done on ZA001 and there is the validation work yet to be done on ZY997 which is the static test air frame. According to Guy, Boeing hope to get renewed gauntlet testing underway on ZA001 around Thanksgiving time in late November.

Assuming that the FAA and Boeing are in agreement on the fix and pre-flight gauntlet testing goes well, Boeing would be looking at first flight around Christmas time. Stay Tuned!

Late December First Flight Targeted for 787

Also Flightblogger has a great posting on Spirit and its delivery of the nose section of the 787. In his post, Flightblogger is reporting that Spirit will deliver 10 787 sections this year and will restart production of the fuselage barrels later this quarter to prepare for the ramp up to full production.

Spirit to deliver 10 787 shipsets

787 First flight a month away

Back to the Future

NASA Images

In the hey day of the Apollo Program NASA built huge support infrastructure to support the manned missions to the moon. This included the huge Vehicle Assembly Building (the VAB), the crawler transporters, launch pad 39A and 39B and finally the Mobile Launch Platforms (MLP) with the Launch Umbilical Towers (LUT). With the demise of that program most of that infrastructure was destroyed or renovated to support the Space Shuttles. One of those parts was the massive MLP/LUT. The platforms were modified to support the Space Shuttle but the LUTs were either reused as parts of the current Fixed Support Structure (FSS) at pads 39A and 39B or are rusting at Kennedy Space Center.

Now that NASA is planning to go beyond low Earth orbit (pending a final decision by President Obama) NASA is building up new infrastructure to support the Ares I rocket with the Orion spacecraft. One of the most visible parts of the ground support equipment (GSE) being built
to support Ares I is a new MLP with LUT. In the four pictures above you see the new launch platform with the tower just starting to rise on the platform base. So far three tower segments have been attached with several more to be lifted on top. After the structural assembly is completed will come the long process of installation of support equipment, fuel lines, elevators, and other Ares I support equipment. The tower should be completed by summer of 2012 and ready to support the next Ares test flight (either an Ares 1- or if that is cancelled a proposed Ares I-X Prime).

Of course all this is predicated on what President Obama decides what to do with NASA's manned spaceflight program. Constellation is currently underfunded by about $3billion/year according to the Augustine report released last month. NASA's most visible program is at risk of being cancelled which means that the only possible use for the MLP/LUT being currently built is as an artificial reef.

Flightblogger: The moving parts of the Charleston Decision

Flightblogger posted some very interesting analysis now that Boeing has decided to place the second 787 assembly line in Charleston.

The Surge: Boeing will set up a temporary line at Everett (on the 767 according to Flightblogger) which will handle the production ramp up until Charleston comes online. Flightblogger also said that the 787-9 will be built in Everett though he has not said if it will also be built in Charleston.

Dreamlifter: Flightblogger created an interesting table comparing the number of flights and the flight distances of flying parts into Charleston for final assembly vs flying parts into Everett. In it the Charleston line will require fewer delivery flights and fewer miles flown compared to the Everett line. Boeing currently has three LCFs and plans on adding a fourth but will probably need at least two more to support the 10/month rate coming from two assembly lines.

Lastly, Flightblogger said it is possible that airplanes coming from the Charleston line will be for customers in Europe will those from Everett will be destined for Asia/Pacific/Australia customers. While that might make sense now since the number of Asia/Pacific aircraft outnumbers those going to Europe and even South America, those dynamics could change. I don't know where those aircraft destined for North American customers (Air Canada, Continental, Delta/NW and AA) would come from but they might flow from both lines with AC, and AA taking planes from Everett and CO and DL/NW taking planes from Charleston given where their major hubs are located.

Flightblogger: The many moving parts of the Charleston line decision

Randy Tinseth: Charleston Line to be ready by July 2011, first Charleston 787 to deliver by end of March 2012

Randy Tinseth, BCA's VP of Marketing, reported in his blog that Boeing Charleston's Final Assembly Facility should be ready by July 2011 and the first 787 to be delivered from that facility should be handed over by the 1st quarter of 2012.

This time scale give Boeing roughly 20 months to build and outfit the facility and then get production rolling over the following 9 months.

Boeing, fed up with over twenty years of labor strife has decided to locate the second line for the 787 in North Charleton, SC right next to its existing facility that produces the rear fuselage for the 787 and the Global Aeronautica facility that integrates fuselage sections from Japan and Italy to form the main fuselage of the 787.

Some take aways from Randy's Blog:

"Something very important to point out: we’re adding jobs in South Carolina, not taking them away from Puget Sound."

"The process will take about 2 years. Our goal is to have the second line up and operational in July 2011, with a first airplane delivery from Charleston in the first quarter of 2012."

"We applied the same basic assumptions and ground rules to both sites, with a heavy emphasis on long-term competitiveness and ensuring a sustainable stream of deliveries for our customers."

You can read more on Randy Tinseth's Blog, Second Line

Boeing Selects North Charleston for 2nd 787 final assembly line

Boeing has pulled the trigger and announced that they will locate the second production line for the 787 in North Charleston, SC.

The talks with IAM has not resulted in an agreement and thus Boeing, in order to meet its contractual obligations to its customers will locate the line outside of Everett. It's important to note that this will create jobs in SC but not lead to a reduction of the workforce in Everett....for now. This decision does not come as a surprise to me and does represent a set back for the two main unions in the Washington area, IAM and SPEEA.

Boeing to Place Second 787 Assembly Line in North Charleston, SC

SEATTLE, Oct. 28 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) today announced that it has chosen its North Charleston, S.C., facility as the location for a second final assembly site for the 787 Dreamliner program. Boeing evaluated criteria that were designed to find the final assembly location within the company that would best support the 787 business plan as the program increases production rates. In addition to serving as a location for final assembly of 787 Dreamliners, the facility also will have the capability to support the testing and delivery of the airplanes.

"Establishing a second 787 assembly line in Charleston will expand our production capability to meet the market demand for the airplane," said Jim Albaugh, president and CEO of Boeing Commercial Airplanes. "This decision allows us to continue building on the synergies we have established in South Carolina with Boeing Charleston and Global Aeronautica," he said, adding that this move will strengthen the company's competitiveness and sustainability and help it grow for the long term.

Boeing Charleston performs fabrication, assembly and systems installation for the 787 aft fuselage sections. Across the street, Global Aeronautica, which is 50 percent owned by Boeing, is responsible for joining and integrating 787 fuselage sections from other structural partners.

Until the second 787 assembly line is brought on line in North Charleston, Boeing will establish transitional surge capability at its Everett, Wash., location to ensure the successful introduction of the 787-9, the first derivative model of the 787. When the second line in Charleston is up and operating, the surge capability in Everett will be phased out.

"We're taking prudent steps to protect the interests of our customers as we introduce the 787-9 and ramp up overall production to 10 twin-aisle 787 jets per month," said Albaugh.

"While we welcome the development of this expanded capability at Boeing Charleston, the Puget Sound region is the headquarters of Boeing Commercial Airplanes. Everett will continue to design and produce airplanes, including the 787, and there is tremendous opportunity for our current and future products here," Albaugh emphasized. "We remain committed to Puget Sound."

Approximately 55 airlines have ordered around 840 787 airplanes since the program was launched in 2003. The 787 family of airplanes will carry 200 to 250 passengers on flights up to 8,200 nautical miles (15,200 km). The 787 will be more efficient, quieter and have lower emissions than other airplanes while offering passengers greater comfort and the convenience of direct, nonstop flights between more cities around the world.

"The 787 will provide airlines with unprecedented operating economics and efficiencies. It also will take passengers where they want to go, when they want to go, and do it more comfortably and affordably than ever before," Albaugh said. "This airplane will allow us to continue to set the standard for commercial aviation in the second century of flight."

What is interesting is that Everett will be the location of a temporary surge production of the 787-9 until the Charleston facility is up and running. This indicates that the 787-9 production will be located in Charleston but that Everett will handle some of the inital 787-9 production.

The new Charletson facility will have not just a final assembly hall but also paint hangars, new taxiways and aprons as well as a fully functional flight test center. What this does for future labor relations with IAM and SPEEA is not completely clear but for now those relations appear to be worse than ever. Time will tell if they get better between now and 2012. Here are a few more sources of information:

Flightblogger

Leeham.net (Scott Hamilton)

Aviation Week

Boeing decision on 2nd 787 line may be imminent

Flightblogger and various other news sources are reporting that talks between Boeing and IAM have broken down. This may lead to Boeing to decide to locate the 787 2nd assembly line in North Charleston, SC.

Yesterday, the South Carolina State Senate passed a package of incentives to lure Boeing to North Charleston for the 2nd 787 line. It now appears that those incentives along with the breakdown of talks between Boeing and the IAM will lead to Boeing making an announcement that they will locate the 2nd assembly line in North Charleston. Boeing has already purchased land in the area as well as filed the necessary permits for construction of the assembly hall located next to Global Aeronautica and Boeing Charleston. Boeing said that those actions were necessary for planning purposes.

Now Washington State politicos are not giving up. Senator Patty Murray from Washington has requested that representatives from IAM 751 and Boeing meet at her Washington State offices in order to try and agree to a no strike deal. It seems that IAM has agreed to it but there has yet been no word from Boeing to Sen. Murray's invitation.

It may be that Boeing has already made up its mind. We'll soon know.

Flightblogger: 787 Line Saga

Bloomberg: Boeing, Union urged to meet in 787 talks

Go Ares 1-X!

Here's a simulation video of the Pad Abort Test due to take place early next year:



This morning NASA launched the Ares 1-X Test rocket on a suborbital test to validate the aerodynamics and shape of the Ares 1 rocket as well as to test the three large 1st stage recovery parachutes.

The launch was delayed one day by unfavorable weather yesterday and it looked as if NASA would have problems launching it today. The main weather worries were related to triboelectrification (a phenomenon where an electric charge builds on the rocket as it flies through the atmosphere and hampering electronic signals between the ground and on board electronics).

NASA did launch at 11:30AM and was very impressive. The rocket seemed to pitch to the right soon after the rocket lifted off but looked good as it flew east directly over the Atlantic Ocean.

After about two minutes the solid rocket propellant burnt out and separation motors fired to separate the 1st stage booster from the Upper Stage Simulator (USS) which was essentially a mock 5th segment for the solid rocket motor, a mass simulator of the 2nd stage and the Orion capsule with launch escape tower.

NASA is extremely pleased with the results of the test and has said that everything went according to plan....well almost. It seems that the separation of the USS from the first stage was a bit off nominal, so much so that observers feel that there was recontact between the two segments after the physical separation. NASA will take a look at the telemetry to try and discern what may have occurred. NASA did say that the parachutes for the first stage worked (though there is a report that two of the three parachutes worked with the third failing) and that the first stage is being recovered.

Ares 1 is part of the Constellation Project which aims to replace the Space Shuttle as means to get astronauts to the ISS as well as return the US to the Moon and for flight to Mars and the Asteroid Belt. Currently NASA is build in a new mobile launch platform to handle the Ares 1 rocket as well as finish a preliminary design review on the Orion spacecraft and designing and testing a launch escape system for the Orion and a second stage using the J-2X rocket engine (designed based on the J-2 rocket that was used in Project Apollo).

However, the Ares 1 rocket may not see the light of day since a review ordered by President Obama revealed that NASA is woefully underfunded (no surprise there) to fulfill the objectives of the Constellation Project. The review made recommendations that includes scrapping the Ares 1 rocket in favor of alternative means to send US astronauts in to low Earth orbit and beyond. President Obama is expected to make a decision later this year.

787 Round Up

Here is some more 787 news for your reading pleasure. BTW, LN 8 (ZA101) is reported by Flightblogger to be in the Boeing paint shop. This now clears the way for Boeing to start final assembly on LN 12 once that rear fuselage secion for that airplane arrives in Everett.

• South Carolina is upping the stakes for the 2nd 787 final assembly line as the the SC State Senate approved a deal to entice Boeing to locate the line to North Charleston. This comes on the heels of news that there hasn't been much progress in Boeing's talks with the IAM to keep the second line in Everett. Paramount of Boeing's concerns is the strike by IAM that have occurred every 3 to 4 years. Boeing is trying to negotiate a 10 year moratorium on strikes by IAM. I wonder if they forgot about SPEEA?

SC Approves Boeing Incentives

• A couple things from Flightglobal - First Mary Kirby reported that Boeing has let an RFP to equip the 787s with wireless Internet connectivity. The connectivity would be via satcom broadband and Boeing is aiming to have it integrated into the in flight entertainment system (IFE). Panasonic and many airline customers have been pushing for this for sometime and it seems that the technology has matured enough that Boeing is now making it a priority.

Boeing RFI for 787 wireless internet connectivity

• Also from Flightglobal, is news that airline executives from Polish carrier LOT will be talking with Boeing about LOT's 787 order. The delay to the 787 has hampered LOT's ability to open up new routes. I am swilling to bet that Boeing will give the same deal and assurances to LOT that they gave to Qatar Airways.

LOT Senior Management talks 787 with Boeing

• Lastly, a new book hit the bookshelves this week. The title of this book: Boeing 787 Dreamliner by Mark Wagner and Guy Norris. The book covers the development of the 787 from the ashes of the Sonic Cruiser through today's continued issues that Boeing is still facing. It's certainly to be an eye-opening and informative book on this aircraft.

Boeing 787 Dreamliner by Norris and Wagner

Flightblogger: Boeing complete 787 detailed design of 787 fix

Flightblogger is reporting tonight that Boeing has completed the detail design and computer validation of the last few final parts that makes up the 787 side of body join reinforcement fix. These final parts are being fabricated and should be delivered soon to be installed on the static test air frame as well as the test flight aircraft that are currently undergoing the installation of the modification.

Flightblogger is indicating that given that Boeing has finished the detailed design and computer validation of the fix that they have overcome the load issues that were discovered last Spring. Flightblogger is saying the test results received thus far are looking good.

Flightblogger

In other 787 news, Fleetbuzzeditorial.com came out with some great pictures of the 787 final assembly line:

Fleetbuzzeditorial.com - ZA100 and ZA101 at Everett

Additionally, Fleetbuzzeditorial.com also put out an interesting piece about the 2nd assembly line for the 787. This line is going to be crucial for Boeing to meet it delivery obligations. Here the article addresses the issues of the 2nd line, the choice ahead for Boeing and the pitfalls facing Boeing.

Second Guessing 787 Second Line

Lastly, the LCF's continue to make regular runs between the 787 suppliers and Everett. The nose section , wings, main fuselage, horizontal and vertical stabilizers for airplane 12 (LN 12) are already in Everett and I do believe the rear fuselage section is also in there though I have no confirmation. There should have been a line move already or will happen soon so that LN 8 (2nd production aircraft) will be moved out of building 40-26 thus clearing the way for airplane 12 to start final assembly in the coming days. Thus far Boeing is looking to maintain a 1 airplane/month production rate and gradually ramping that up to 10/month by the end of 2012. LN 7, the first production 787 is already outdoor on the Boeing flightline sans the Roll Royce Trent 1000s:

ZA100

Ares 1-X at Complex 39B

NASA Image

A little news away from the 787. NASA rolled out the Ares 1-X rocket to launch pad 39B at the Kennedy Space Center yesterday. What a sight it is compared to the space shuttles we've been watching for almost 30 years. The Ares 1-X is to provide aerodynamic data of the Ares 1 rocket whose first stage is based on the Space Shuttle Solid Rocket Motors. The flight is to last no more than two minutes and is suborbital. The data will be used to verify the design and load limits on the actual Ares I rocket whose first flight (if it survives the White House review on Human Spaceflight) won't take place until 2015.

Ares 1-X is schedule for launch on October 27th between 8AM and 12noon.

787 news from the earnings call - Oct. 21, 2009

Boeing released its third quarter earnings results this morning and the numbers were not good with a third quarter loss stemming from charges against the 787 and 747-8 programs. Boeing had promised more information on the 787 today and this is what they had provided:

1) Boeing engineers will finish and validate the detailed design of the side of body reinforcement fix this week.
2) Boeing will select the location of the 2nd 787 assembly line within the next couple of weeks.
3) ZA001 will undergo renewed gauntlet testing as well as taxi tests after the fix is validated with tests on the static test airframe
4) The installation of the fix on the airplanes are going well and Boeing reiterated its intent to fly prior to the end of this year.
5) Each of the test flight 787s will start flying at approximately 1 month intervals after the previous one will starting with ZA001. This means that the last test flight 787 should be up in the air by the end of June 2010 assuming ZA001 starts flying on Dec.31, 2009. I really wonder, with that kind of schedule, if Boeing can certify the 787 before the end of 2010?

Boeing last shred of credibility is on the line. If they fail to deliver on the 787 then my sense tells me that I really fear for the future of this company, at least in the commercial aircraft business.

Conference Call synopsis from Fleetbuzzeditorial.com

Flightblogger

Moment of Truth

There has been a lot of information flying back and forth about the 787 (too bad the 787 isn't fly itself...yet). Flightblogger posted a few days ago that there might be a redesign of some of the 787 side of body reinforcements which might delay the 787s first flight into next year.

Well Boeing vehemently denied it not once but twice. The first was a press release by Scott Francher, VP of the 787 program. The second was a blog posting by Randy Tinseth imploring people not to necessarily to buy into "rumours"

Both times they reiterated that Boeing will have more guidance on the 787 on the 3rd quarter earnings conference call.

Well to add fuel to the fire, Morgan Stanley aerospace analyst, Heidi Wood downgraded Boeing today citing concerns that Boeing won't be able deliver the 787 until 2011 and she continues to harbor serious concerns about unknown issues that would turn up in flight testing. They're predicting another delay of 6 months.

Morgan Stanley downgrades Boeing

But wait now comes Scott Hamilton at Leeham.net saying that he doesn't believe that Boeing will announce another delay during tomorrow's earning call nor will they announce a delay on first delivery tomorrow.

Scott Hamilton - Boeing 3rd quarter conference call preview

At the end of the day tomorrow is Boeing's moment of truth on the 787. Moment of truth on any new problems on the 787 if any. Moment of truth in terms of Boeing regaining its credibility. And moment of truth on the 787 program itself.

Flightblogger: some issues with side of body fix; Boeing: still tracking for first flight before year end

Some interesting developments today as Flightblogger put up a post this morning saying that though the side of body fix installation is going well thus far, but Boeing has issues with the fix on four of the eighteen stringers that need to have the fix installed (on each side of the aircraft) thus Boeing engineers have to redesign the fix for stringers 2 through 5 (they in the aft part of the wing

These stringers carry higher loads and are shorter compared to the other stringers. Apparently they weren't bearing enough load in simulations of the model thus needing a redesign. Flightblogger cited sources saying that this may put Boeing target of flying the 787 in 2009 in jeopardy. ZA001 was supposed to be out of the paint hangar by now according to Flightblogger, citing internal schedules. It has not yet made a reappearance on the Boeing Everett flightline.

Flightblogger also said that there has been significant progress in installing the fix on ZA002 and ZA004, so much so that these two aircraft are catching up to ZA001 and ZY997 (static test aircraft) in terms of completion.

Now the information that Flightblogger put out certainly got a lot of attention so much so that Boeing released the following statement from Scott Francher:

“The design of the side-of-body solution is on track. Installations of the fittings are proceeding well and we are pleased with the progress we are making on this important effort. We continue to be on track to fly the 787 by the end of the year.”

Now for a bit of analysis. Boeing did not address the specific issue of the need to redesign part of the side of body fix in their statement thus Flightblogger may be on to something. It would be very interesting what they have to say about it on Wednesday's earnings conference call where the big topic will continue to be the 787's long trek to first flight.

Flightblogger: Unanswered questions, cautious optimism

Boeing Statement on side of body fix

Boeing may start 787 re-test in early November

I've gotten word that Boeing test engineers are scheduled to be called back to the 787 static test rig. This could signal the testing of the side of body fix for the 787 to verify what Boeing's FEM is predicting. This is all conjecture at this point but a few weeks ago but Guy Norris reported that some of the flight test personnel are returning to work on ZA001 so it could be a good sign that the rework is going according to schedule.

My gut still tells me that first flight would be around last week of November to the first week of December.

787 - First Signs of Life?

Flightblogger 787 Update

Well now that we've reached the end of the third quarter, Flightblogger Jon Ostrower has but up a 787 update reviewing some of the happenings in the 787 program. Here's a bulleted synopsis:

• James Albaugh visited Boeing Charleston. There is talk of Boeing applying for permits to start clearing land for the 2nd assembly line facility. This comes right on top of Washington's State proposal to Boeing to keep the 2nd line in Everett. Also there seems to be some surveying and construction equipment at the Charleston site.
• Flightblogger made a correction regarding when the first 787-9 while be produced. Earlier he said it would be the 109th airframe to come off the line (LN 109). It will actually be the 139th airframe according to the latest production schedule.
• Well the 787 backlog is shrinking but because customers are cancelling. The latest is TUI which cancelled 10 787-8 but took purchase rights on 13 air frames. Whoop Dee Doo. Flightblogger also lists out the threats to the 787 backlog from other airlines considering cancelling their orders. It's a very dangerous time for the 787. They need to get it the air real soon.
• Production - Dreamliner 11 sections should all be in be earlier next week allowing the 787 line to move forward. The wings for Dreamliner 12 will be bought in early next week and ZA100 (LN7) will be moved out to the paint hangar to get an aqueous wash and paint job. It will not have the side of body fix installed. That will be done later but there is access to the areas of the wing and fuselage in order to install the fix. Dreamliner 11 will start final assembly later next week.

Flightblogger 787 News

Flightblogger's Trip to Spirit Aerosystems Part Two

Flightblogger posted the second part of his report on his trip to Spirit Aerosystems. Here he details Boeing's (and Spirit's) plans for further weight reductions as well as initiatives that Spirit is undertaking in their facility to cut down on time and manpower including the use of AGV (automated guided vehicles) that take fuselage barrels from one facility to another.

Flightblogger also said that there will be a major weight saving measure that would be implemented with LN 34 and the 787-9 will be LN 109. The interesting thing is that the forward fuselage (section 41) for the -9 should be the same as that being built for the -8 version with most of the strengthening and stretching being done on the other sections of the 787.

Flightblogger : Inside the South Hangar, Spirit Road to 10/month Part 2

Flightblogger's Trip to Spirit Aerosystems

Flightblogger took a trip earlier this month to Wichita, KS and met with Spirit Aerosystems execs. What he posted is quite an eye opening insight into the 787 program. In his posting he outlines the progress that Spirit, the best performing 787 partner thus far, has made on building the 787 forward fuselage section along with a few other parts for the aircraft. Flightblogger also reviews the challenges that await Spirit and the other partners as Boeing looks to ramp up production of the 787 over the next 4 years.

One item of great interest is Flightblogger's report on the fuselage section for LN 13, the thirteenth flying 787. With this aircraft Boeing is hope to achieve stability in the production of the 787 across the supply chain. It also incorporate some design changes with the aim of achieving weight savings in the 787. The changes that are being implemented with this airplane is known in the program as NC (Net Change) 5. Ultimately the net effect of implementing NC 5 is to reduce travelled work, stabilize the production and help with weight reduction. There will be further design changes that would have to be incorporated in the supply chain but for now Boeing is on its way of stabilizing the production but there will more changes resulting from flight testing.

Flightblogger : Inside the South Hangar, Spirit Road to 10/month Part 1

Boeing: 787 Side of Body Fix underway

According to a blog posting by Randy Tinseth, Boeing has started the modifications to the side of body joint on ZY997 (static test air frame) and ZA001. He stated in the post that the other aircraft will start the modifications in the coming days.

My estimate is that the actual installation of the fix and closeouts of the 787 should take about 4 to 5 weeks. This should bring Boeing to the end of October in terms of the schedule. They would need a few weeks to test the fix on the static airframe and to analyze the data to make sure that full strength has been returned to the side of body.

787 "mod" underway

Lastly, Randy said that ZA001 is still located in the paint hangar while ZA002 is in the temporary structure on the flight line, ZA003 is in the factory, ZA004 is in the rented hangar at ATS, ZA005 is in the factory and ZA006 is next to ZA004 at ATS. ZY998 is out on the flightline presumably waiting for ZA002 to vacate the temporary structure so then it can receive it's mods.

Flightblogger is also reporting the same information and has a few more details.

Flightblogger 787 fix post

Flightblogger: Fix installation to start next week

Flightblogger is citing program sources as saying that Boeing will start installing the side of body reinforcement fix for ZY997 and ZA001 next week. The fix should take about a month to complete meaning that ZA001 should reemerge from the Boeing paint hangar around mid to late October. Modifying each aircraft takes about three months but that time includes the time needed to prep each aircraft to receive the modification and to remove the necessary panels and gain access to the areas where the work crews will install the parts. The actual parts installation should take about a month.

ZY997 is receiving the fix concurrently with ZA001 will undergo the same wing stress test that had revealed the problem in the first place. This is to ensure that the modifications work as modelled on Boeing's 787 FEM. Once the fix is validated then ZA001 should be cleared to undertake high speed taxi tests and rejected take off tests prior to first flight.

Lastly, Flightblogger says that Boeing is about to start final assembly on ZA104 (LN10) which is the 4th production 787. The 787 line in building 40-26 should pulse today clearing the way for ZA104 to be moved into position 1 on the assembly line. That means that ZA100 will be in position 4, ZA101 will be moved to position 3 and ZA102 will be moved to position 2.

Look for the other test flight 787s to also have the modification installed in them over the next couple of months. Timing is still yet unknown.

Flightblogger: 787 fix installation to start next week

Flightblogger: Where in the world are the 787s?

Flightblogger posted a great article today showing how close Boeing is to starting the installation of the side of body fix on several of the test flight 787s.

In his post, Flightblogger detailed the locations of the 6 test 787s plus the static and fatigue frames and the 3 production frames. Here's a synopsis of the locations of these airplanes:
ZY997 - building 40-23 - all prepped for installation of fix, awaiting parts installation
ZY998 - Boeing Everett flightline
ZA001 (LN1) - paint hangar 45-04 - all prepped for installation of fix, awaiting parts installation
ZA002 (LN2) - temporary hangar on Boeing flight- prepping for side of body fix
ZA003 (LN3) - building 40-24 (767 line)
ZA004 (LN4) - ATS hangar - prepping for side of body fix
ZA005 (LN5) - building 40-24 (767 line)
ZA006 (LN6) - stored on Boeing Everett flightline to be towed to ATS hangar to be prepped for side of body fix
ZA100 (LN7) - building 40-26 position 3
ZA101 (LN8) - building 40-26 position 2
ZA102 (LN9) - building 40-26 position 1

Additionally ZA104 (LN10) has some parts already in building 40-26. There should be line move occurring very soon which allow the reaming parts to be flown in and final assembly start on this aircraft.

Getting Oriented: Where's the 787 fleet? Part Two

Also some great stuff from Randy Tinseth at Boeing:

Mod Squad

Undercover Airplane

787 production continuing

Well after a restful (somewhat) Labor Day weekend here's some 787 news. Production is continuing on production standard aircraft and now there is more room in 40-26 to build those production aircraft. ZA004 is due to move out soon if it has been moved out already from the final assembly line to hangar space that Boeing has leased from ATS at Paine Field. ATS is Aviation Technical Services and does heavy checks and other maintenance services to airlines and cargo operators. I think Boeing would put two of the 787s in the ATS hangars in order to perform the side of body fix without effecting current production of the 787. ZA006 should be moving out later this week either to the flight line or to another hangar spot (not sure if it would be a Boeing or ATS hangar). Also of note is that some of the aircraft do not have their engines on. This is to make the installation of the modification easier though the engines are still on ZA002 and ZA004, they were not on ZA005 and ZA006.

This would leave Boeing with three 787 in production at their final assembly line in Everett: ZA100 (LN7) in position 3, ZA101 (LN8) in position 2 and ZA102 (LN9) in position 1. Some parts for ZA104 (LN10) such as the wings and tail section have already arrived but when all the parts are delivered, that airplane will be quickly moved into position 1.

Boeing's LCFs have been busy conducting flights across the supply chain. Now some of these flight could be training flights and/or repositioning of shipping fixtures but undoubtedly there is also some movement of the fuselage sections between suppliers in Europe and Japan and GA in Charleston, SC.

GEnx hanging off 747-8F

Photo Courtesy of the Boeing Co.

Update: See fleetbuzzeditorial.com posting of pictures of the first 747-8 with it's engines:

747-8F with engine pics

Boeing said today that they have installed the GEnx-2B engines off the 747-8F. This airplanes is moving through it's assembly and testing activities pretty fast. In fact the GEnx will most likely fly on the 747-8 before it flies on the 787 which is the airplane it was meant for (forget about the engines that are flying on the GE 747 test bed).

Speaking of which it sounds like the 747-8 will fly before the 787 perhaps around early to mid November and the 787 will follow a week or two later.

Boeing's Press Release is below:

News Release Issued: September 2, 2009 8:00 AM EDT

Boeing Hangs GEnx-2B Engines on the 747-8 Freighter

EVERETT, Wash., Sept. 2 /PRNewswire-FirstCall/ -- Boeing (NYSE: BA) continues to make progress on the assembly of the 747-8 Freighter, as mechanics completed the installation of the new GEnx-2B engines on airplane No. 1 in final assembly at the factory in Everett, Wash.

"We are another step closer to bringing the 747-8 Freighter to market," said Mo Yahyavi, vice president and general manager of the 747 program. "This production milestone is a reflection of the strong working together relationship among Boeing, GE Aviation, Middle River Aircraft Systems and Spirit AeroSystems."

The GEnx-2B continues its progress through its engine certification testing. It recently completed the first phase of flight testing on GE's 747 flying testbed.

"The GEnx-2B engine has performed very well during more than 1,500 hours of ground certification tests and 100 hours of flight testing," said Tom Brisken, general manager of GE Aviation's GEnx program. "We look forward to watching the GEnx-powered 747-8 Freighter take its first flight, ushering in a new era of improved aircraft efficiency."

The GEnx-2B is based on the GEnx-1B engine launched with the 787 Dreamliner. The GEnx-2B engine has been designed for the 747-8 and rated at 66,500 pounds of thrust.

"The 747-8 and the GEnx-2B are a perfect match," said Keith Leverkuhn, vice president and general manager of Boeing Commercial Airplanes Propulsion Systems. "The combination of these two technologies will provide our customers with improved fuel efficiency and reduced emissions and noise as well as lower cost of ownership."

With the GEnx-2B engines, the 747-8 Freighter will be 17 percent more fuel efficient than the 747-400 Freighter, resulting in a 17-percent reduction in carbon emissions. It also will have a noise footprint that is 30 percent smaller than its predecessor, making it a QC2-compliant airplane on both departure and arrival.

The 747-8 Freighter is expected to make its first flight in the fourth quarter of this year, with first delivery scheduled for the third quarter of 2010. Boeing has secured 78 orders from leading cargo operators for the new 747-8 Freighter. Cargolux, Nippon Cargo Airlines, AirBridgeCargo Airlines, Atlas Air, Cathay Pacific, Dubai Aerospace Enterprise, Emirates SkyCargo, Guggenheim and Korean Air all have placed firm orders for the airplane.